Standard Procedure - Wire Splicing - Jeep Wrangler 2001 Service Manual

8Wa - 01 - 12
WIRE
STANDARD PROCEDURE

STANDARD PROCEDURE - WIRE SPLICING

When splicing a wire, it is important that the cor-
rect gage be used as shown in the wiring diagrams.
(1) Remove one-half (1/2) inch of insulation from
each wire that needs to be spliced.
(2) Place a piece of adhesive lined heat shrink tub-
ing on one side of the wire. Make sure the tubing will
be long enough to cover and seal the entire repair
area.
(3) Place the strands of wire overlapping each
other inside of the splice clip (Fig. 19).
Fig. 19 SPLICE CLIP
(4) Using crimping tool, Miller p/n 8272, crimp the
splice clip and wires together (Fig. 20)
Fig. 20 CRIMPING TOOL
2001 JEEP WRANGLER
8W-01 WIRING DIAGRAM INFORMATION
(5) Solder the connection together using rosin core
type solder only (Fig. 21).
CAUTION: DO NOT USE ACID CORE SOLDER.
(6) Center the heat shrink tubing over the joint
and heat using a heat gun. Heat the joint until the
tubing is tightly sealed and sealant comes out of both
ends of the tubing (Fig. 22).
Fig. 21 SOLDER
Fig. 22 HEAT SHRINK TUBING
TJ