Countershaft On Fixture; Reverse Idler Assembly Position; Positioning Output Shaft Bearing - Jeep Wrangler 2001 Service Manual

21s - 60 MANUAL-NV3550
MANUAL-NV3550 (Continued)
Fig. 89 COUNTERSHAFT ON FIXTURE
1 - OUTPUT SHAFT AND GEARTRAIN
2 - COUNTERSHAFT (SLIDE INTO PLACE ON FIXTURE TOOL)
(10) Position reverse idler in support cup of assem-
bly fixture (Fig. 90). Ensure idler gear is properly
meshed and aligned with shaft gear teeth and that
bolt holes are facing out and not toward geartrain.
Adjust pedestal up or down if necessary. Also be sure
that short end of idler shaft is facing up as shown.
(11) On 2-wheel drive transmission, thread one
Alignment Pin 8120 in center or passenger side hole
of output shaft bearing retainer. Then position
retainer on fifth gear as shown (Fig. 91).
(12) Assemble 1-2 and fifth reverse-shift forks (Fig.
92). Arm of fifth-reverse fork goes through slot in 1-2
fork.
(13) Install assembled shift forks in synchro
sleeves (Fig. 93). Verify forks are properly seated in
sleeves.
2001 JEEP WRANGLER
Fig. 90 REVERSE IDLER ASSEMBLY POSITION
1 - OUTPUT SHAFT AND GEARTRAIN
2 - COUNTERSHAFT
3 - REVERSE IDLER ASSEMBLY
4 - PEDESTAL
Fig. 91 POSITIONING OUTPUT SHAFT BEARING
1 - SPECIAL TOOL
8120
2 - OUTPUT SHAFT BEARING RETAINER
TJ