Volkswagen Golf Variant 2007 Workshop Manual page 201

Installation position of outer ring, inner ring and synchro-ring for
2nd gear
– Check lugs -arrows 1- and -arrows 2- for scoring.
– Renew inner ring, outer ring and synchro-ring in case of scor‐
ing.
– Place inner ring -A- on synchromeshed gear for 2nd gear.
Angled lugs -arrows 1- face outer ring -B-.
– Fit outer ring -B-.
Lugs -arrows 2- engage in notches -arrows 3- of synchromeshed
gear.
– Fit synchro-ring -C-.
Notches -arrows 4- engage in lugs -arrows 1- of inner ring -A-.
Dismantling and assembling locking collars and synchro-hubs of
1st and 2nd gears as well as 3rd and 4th gears
1 - Spring
2 - Locking piece
3 - Locking collar
4 - Synchro-hub
– Slide locking collar over synchro-hub.
In 3rd and 4th gear, wide collar of synchro-hub and, if present,
shoulder on locking collar point in one direction.
Notches for locking pieces in synchro-hub and locking collar must
align.
Assembling locking collars and synchro-hubs for 1st and 2nd
gears as well as 3rd and 4th gears
Locking collar has been pushed over synchro-hub.
– Insert locking pieces and install springs offset 120°. Angled
end of spring must locate in hollow locking piece.
Installation position of locking collar with synchro-hub for 1st and
2nd gears
Identification groove -arrow 1- and narrow collar -arrow 2- of syn‐
chro-hub face 1st gear.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-speed manual gearbox 02Q - Edition 06.2010
2. Output shaft for 1st through 4th gears
197