Volkswagen Golf Variant 2007 Workshop Manual page 208

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-speed manual gearbox 02Q - Edition 06.2010
Pressing on synchro-hub with locking collar for 3rd and 4th gears
– Turn synchro-ring so that grooves align with locking pieces.
– Install retaining ring.
Checking inner ring for 3rd gear for wear
– Press inner ring onto cone of synchromeshed gear and meas‐
ure gap -a- using a feeler gauge.
Gap -a- Installation dimen‐
3rd gear 0.75 ... 1.25 mm
Checking synchro-ring for 3rd gear for wear
– Press synchro-ring, outer ring and inner ring onto cone of syn‐
chromeshed gear and measure gap -a- using a feeler gauge.
Gap -a- Installation dimen‐
3rd gear 1.2 ... 1.8 mm
– Place 3rd gear synchro-ring on locking collar with synchro-hub
for 3rd and 4th gears.
Installation position of 3rd gear outer ring
Lugs -arrows- face synchro-hub and locking collar -A-.
204
Rep. gr.35 - Gears, shafts
Wear limit
sion
0.3 mm
Wear limit
sion
0.5 mm