Volkswagen Golf Variant 2007 Workshop Manual page 223

Pressing on reverse gear synchro-hub
– Install retaining ring.
Pressing on sleeve -A-
Installation position: Wide collar faces reverse gear synchro‐
meshed gear.
– Install retaining ring.
Checking synchro-rings for 5th and 6th gear for wear
– Press synchro-ring onto cone of synchromeshed gear and
measure gap -a- using feeler gauge.
Gap -a- Installation (new) di‐
5. and 6th gear 1.0 ... 1.7 mm
Dismantling and assembling locking collar and synchro-hub for
5th and 6th gears
1 - Spring
2 - Locking piece
3 - Locking collar
4 - Synchro-hub
– Slide locking collar over synchro-hub.
Notches for locking pieces in synchro-hub and locking collar must
align.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
Wear limit
mension
0.5 mm
6-speed manual gearbox 02Q - Edition 06.2010
3. Output shaft for 5th, 6th and reverse gears
219