Volkswagen Golf Variant 2007 Workshop Manual page 245

– Press tapered roller bearing outer race, without shim, into
gearbox housing.
– Fit differential into clutch housing.
– Fit gearbox housing and tighten 5 bolts to specified torque
⇒ Item 11 (page 130)
– Press differential in direction of clutch housing while turning it
eight times.
– Press differential in direction of gearbox housing while turning
it eight times.
– Attach dial gauge and set to „0" with 1 mm preload.
A - 30 mm dial gauge extension
– Move differential up and down. Read and note play indicated
on dial gauge. (Example: 0.70 mm)
3.2.1 Determining thickness of shim
The specified bearing preload is obtained by adding a constant
value for preload (0.25 mm) to the reading obtained.
Example:
Measured value
+ Preload (constant)
Thickness of shim =
– Remove gearbox housing.
– Pull tapered roller bearing outer race out of gearbox housing.
A - Counter support , e.g. -Kukko 22/2-
B - Internal puller, 46 ... 58 mm , e.g. -Kukko 21/7-
– Determine part number of shim according to ⇒ Electronic
parts catalogue „ETKA" .
– Insert shims of determined thickness, thickest shim first.
The following shims are available:
Shim thickness (mm)
0.65 0.85
0.70 0.90
0.75 0.95
0.80 1.00
If the size of shim required is larger than those listed in the table,
insert two shims totalling the correct figure. When using two
shims, install the thicker one first.
The various thicknesses make it possible to achieve the exact
shim thickness required.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
and ⇒ Item 12 (page 130)
1.05
1.10
1.15
1.20
6-speed manual gearbox 02Q - Edition 06.2010
.
0.70 mm
0.25 mm
0.95 mm
1.25
241
3. Differential