Volkswagen Golf Variant 2007 Workshop Manual page 144

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-speed manual gearbox 02Q - Edition 06.2010
– Insert input shaft -1-, output shaft for 5th and 6th gears -2-
together with selector rod -3-, selector fork -4- and reverse
shaft -5-.
– Then insert differential -1-.
Note
A second mechanic will be required for further installation of
shafts in clutch housing.
– Take output shaft for 1st through 4th gears -3- with selector
rods -4- in the right hand as shown in figure.
– With the left hand, lift differential -1- slightly.
– At the same time, a 2nd mechanic must slightly lift input shaft
and output shaft for 5th and 6th gears and reverse gear -2-
together with reverse gear shaft.
– Now insert output shaft for 1st through 4th gears in
-direction of arrow-.
• The teeth of the input shaft, the output shafts and the final drive
input gear of differential must mesh.
– Now, together with a second mechanic, place shafts and dif‐
ferential in their bearing seats.
– Secure support bridge -30 - 211 A- for input shaft to clutch
housing.
Note
For clarity of illustration, clutch housing is shown turned 180°.
– Screw in bolt -A- until input shaft rises slightly.
140
Rep. gr.34 - Controls, housing