Volkswagen Golf Variant 2007 Workshop Manual page 155

– Screw adapter VW 771/40 into threaded hole of gearbox hous‐
ing.
– Heat gearbox housing using hot air blower , e.g. -V.A.G 1416-
in vicinity of bearing seat for deep groove ball bearing for input
shaft for about 10 minutes to about 100° C.
– Using multi-purpose tool VW 771/1 , pull gearbox housing off
clutch housing in -direction of arrow-.
Note
If necessary, carefully apply assembly lever on alternating sides
at overhanging housing shoulders along perimeter, being careful
not to damage sealing surfaces.
– Remove splitter -A- and installing sleeve VW 455 or sleeve
-3160- from input shaft.
To remove shafts from clutch housing, a second mechanic is re‐
quired.
– With left hand, raise differential -1-. With right hand, lift output
shaft for 1st to 4th gear together with selector rods -2-
-arrow A-.
– At same time, second mechanic lifts input shaft, reverse shaft
and output shaft for reverse, 5th and 6th gears -3- together
with selector rods out of clutch housing -arrow B-.
Note
After shafts are lifted, differential may be set back in clutch hous‐
ing if desired.
– Remove input shaft oil seal.
Note
Always renew deep groove ball bearing on input shaft
⇒ Item 6 (page 180) .
5.6.2 Installing
• A new deep groove ball bearing has been pressed onto the
input shaft ⇒ Item 6 (page 180)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
.
6-speed manual gearbox 02Q - Edition 06.2010
5. Dismantling and assembling gearbox
151