Volkswagen Golf Variant 2007 Workshop Manual page 200

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
6-speed manual gearbox 02Q - Edition 06.2010
1st/2nd gear synchronisation from gearbox date 26 10 9 onwards
Synchro-ring -C-, outer ring -B- and inner ring -A- are made of
Assembling 1st to 4th gear output shaft - from gearbox date
26 10 9 onwards
2.2.2 Assembling 1st to 4th gear output shaft
up to gearbox date 25 10 9
Checking inner ring for 1st, 2nd and 3rd gears for wear
– Check projections on inner ring for scoring.
– Press inner ring onto cone of synchromeshed gear and meas‐
ure gap -a- using a feeler gauge.
Gap -a- Installation dimen‐
1st, 2nd 3rd 0.75 ... 1.25 mm
gears
Checking synchro-rings for 1st, 2nd and 3rd gear for wear
– Press synchro-ring, outer ring and inner ring onto cone of syn‐
chromeshed gear and measure gap -a- using a feeler gauge.
Gap -a- Installation dimen‐
1st, 2nd 3rd 1.2 ... 1.8 mm
gears
– Install 2nd gear synchromeshed gear with needle bearing.
196
Rep. gr.35 - Gears, shafts
steel.
⇒ page 200
Wear limit
sion
0.3 mm
Wear limit
sion
0.5 mm