Volkswagen Golf Variant 2007 Workshop Manual page 229

- Measured value
+ Preload (constant)
Shim thickness
– Determine thickness of shim from table
– Remove gearbox housing and pull tapered roller bearing outer
race from gearbox housing.
A - Counter support , e.g. -Kukko 22/2-
B - Internal puller, 46 ... 58 mm , e.g. -Kukko 21/7-
– Remove inserted shim (1.70 mm thick) from gearbox housing.
3.2.2 Table of shims
1.50
1.55
1.60
1.65
1.70
1.75
– Part numbers ⇒ Electronic parts catalogue „ETKA" .
The various thicknesses make it possible to achieve the exact
shim thickness required.
– Press in tapered roller bearing outer race together with correct
shim (in example 1.65 mm). In the process, support gearbox
housing using thrust piece -2050- directly below bearing sup‐
port.
3.2.3 Carrying out check measurement
• Determined shim installed.
– Set up measuring tools.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
⇒ page 225
Thickness (mm)
1.80
1.85
1.90
1.95
2.00
2.05
6-speed manual gearbox 02Q - Edition 06.2010
0.25 mm
0.20 mm
1.65 mm
.
2.10
2.15
2.20
2.25
3. Output shaft for 5th, 6th and reverse gears
225