Volkswagen Golf Variant 2007 Workshop Manual page 203

Checking synchro-ring for 4th gear for wear
– Press synchro-ring onto cone of synchromeshed gear and
measure gap -a- using feeler gauge.
Gap -a- Installation dimen‐
4th gear 1.0 ... 1.7 mm
Installation position of locking collar with synchro-hub for 3rd and
4th gears
Wider shoulder of synchro-hub -arrow- faces 3rd gear.
Pressing on synchro-hub with locking collar for 3rd and 4th gears
– Turn synchro-ring so that grooves align with locking pieces.
– Install retaining ring.
– Place 3rd gear synchro-ring on locking collar with synchro-hub
for 3rd and 4th gears.
Installation position of 3rd gear outer ring
Lugs -arrows- face synchro-hub and locking collar -A-.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
Wear limit
sion
0.5 mm
6-speed manual gearbox 02Q - Edition 06.2010
2. Output shaft for 1st through 4th gears
199