Front Final Drive Installation - Honda SXS700M4 Service Manual

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DRIVE SHAFT/FINAL GEAR
It
is
important
10
tum the pinion gear
while tightening the
bolts.
If
the ring
gear shim
is
/00
thick, the gears will
lock
after
only
light
tightening.
Apply locking agent to the threads of the two 10-mm
bolts.
Install the six bolts and tighten them in several sleps
until
the
cover
evenly touches the case.
Then,
while
rotating the pinion
gear,
tighten
the
bolts to the
specified torque
in
a
crisscross
pattern in several steps.
TORQUE:
10 mm bolt
[1]
:
47
N'm
(4.8
kgf-m,
351bHt)
8
mm bolt
[2]:
25 N'm (2.5
kg
f-m
,
18
lbHtl
Make sure
that
the gear assembly rotates
smoothly
withou
t
binding.
Install the following:
final
clutch
housing
(page
18-24)
-
differentiallockclulch housing
(page
18-29)
FRONT FINAL DRIVE INSTALLATION
Place the gear
case
assembly [1) into the frame.
Install the right drive shaft [2] into the gear case
(page
18-13).
12]
Install a new
stopper
ring (1) into the groove
in
the
, - - - - -
-- - - - - - - - - -
-,
propeller
shaft
[2].
Apply mOlybdenum disulfide grease to the seal lip (3) of
the front
side boot
(4).
Make
sure
the seal lip
is
not turned
outside
in
.
Apply molybdenum disulfide grease to the front end of
the propeller
shaft.
18-42
!:!"
11]
....
~
..
~
[3]
~
1
1
.
I
14]
[2]

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