Honda SXS700M4 Service Manual page 418

DRIVE SHAFT/FINAL GEAR
Be
sure
10
wear
heavy gloves /0
evold bums when
handling the heated
gear case. Using
8
torch to heat the
gear
case
may
cause warpage.
PINION NEEDLE BEARING
Remove the stopper ring [1] by rotating it until the end
of the stopper ring appears in the access hole [21 .
Strike gently near the end of the ring with a punch to
bend the end upward.
Grasp the end of the ring with needle-nosed pliers and
pull the stopper ring out through the access hole.
Heat the gear case to aOQ c (176°F) and remove the
needle bearing [3] by using the special tool.
TOOLS :
Remover head,
15
mm
Remover shaft,
15
mm
Bearing remover,
15
mm
Remover weight
07936·KC10200
07936·KC10100
or
07936·KC10500
(U.S.A. only)
07741-(1010201
or
07936·371020A
(U.S.A. only) or
07936·3710200
(U.S.A. only)
Remove the bearing cage and bearings from the inside
of the pinion bearing to allow the special
1001
to grip the
bearing.
Install a new stopper ring
11]
into the groove in a new
bearing 1 2].
Inslall the bearing into the special tool until the stopper
ring is flush with the end of the tool.
TOOL:
Bea ring c lip compress or,
25
mm (3]
070ME·HN80100
or
070ME·HN8A100
(U.S.A. only)
Freeze the pinion bearing with the tool on ice or in a
freezer.
Heat the gear case
1 0 80·C
(176°F).
(31
121 ~
....
Tape the clip
Drive the pinion bearing (2] into the gear case using the
:=====~~=jii:====~~=l
compressor
(1J
10 special tools as follows.
I
the driver fOf
beanng installation .
TOOLS:
18-56
Driver [3J
Attachment, 22 x 24 mrn [4)
Pilot, 15 mm [5]
07949·3710001
07746~010800
07746'()040300
Only strike Ihe driver once. If you strike it more than
once, the stopper ring 161 may slip out of the groove.
If this happens, remove the ring and bearing, and install
a new one again.
Make sure that the stopper ring is securely set in the
groove of the gear case.