Countershaft Assembly - Honda SXS700M4 Service Manual

DRIVETRAIN SYSTEM
If/he calculated
Select the end plate 111 from the lable below.
dimension is over
the Ih/Ckest plale
thickness, replace
tile Clutch discs and
piates
as a set.
"
Thicli:ness Mark
~Ickness
j
I
2 .:'
mm
1
4:.3
mm
r--~'
mm
2
2~ mm
3 2.9mm
D mm
•
2.4mm
:
-=t=:f'2
mm
r--~
;t. :I
mm
3.5 mm
mm
11
2.15m m -
7
2.7 mm
,
12
mm
r -11
1.9
mm
13 ~~7 5 m m
':::::!2
~z:-O
mm
1.
3-:- 0 Smm
15 3.3S mm
-
3.6S mm
Inslall the end plate into the drum.
Inslall the stopper ring 12J into the drum grooves
property.
COUNTERS HAFT ASSEMBLY
I
I
i
I
_ __ _ _ _ 111
---., C2 GEAR LOCK WASHER
~
J
THRUST WASHER
j;
\9~
I
' C,GEAR
~ ~:\\~
\ ""';:\) \J
g
END WASHER
ENDWA~ .~
c :)
>
O-RINGS
' j
~ ~~
, NEEDLE
BEARIN~ ~\2 ~
",r~~' . "-
ii'~-.~
j'V '"
I
'~~
1-1 ) C'GEAR ,
".~
NEEDLE BEARI NG
~
/
~
THRUST WASHER
2nd/3rd SHIFT CLUTCH
Blow through the oil passages in the counlershaft with
,~~~~~~~~~~~~­
compressed air.
Coat new O·rings [1] with engine oil and install them
into the shaft grooves as shown .
Install the countershaft into the 2nd/3rd shift clutch [21
by aligning the splines.
12)
16·51