Mains Haft Assembly; 1 St Shift Clutch Installation - Honda SXS700M4 Service Manual

MAINS HAFT ASSEMBLY
Blow through the oil passages in the mainshaft with
compressed air.
Install the snap ring
Apply
engine oil to the gear teeth and install the
with
the
chamfered
following:
(rolled) edge facing
- M2 gear (1]
the gear.
-
snap rings
(2]
(so thai its end gap aligns with the
The M1 gear
bean"ng has one
roller missing from
each cage by
design.
groove in the splines)
- M3
gear
(3J (with the ribs [4) facing oul)
Make sure the snap rings are fully seated in the shaft
grooves.
Apply engine oil to the gear teeth and needle bearing .
and install the following:
- thrust washer [1]
- needle bearing [2)
- M1 gear (3]
Install the mainshafl assembly (page 14-9).
1 sl SHIFT CLUTCH INSTALLATION
Blow through the oil holes in the primary driven gear [1]
boss with compressed air.
Coal new O-rings (2) with engine oil and install them
into the grooves in the driven gear boss .
Install the driven gear into the 1 st shift clutch (3) until it
is fully seated .
Apply engine oil to the gear teeth and install the M1
gear guide [1] and washer [2] onto the mainshaft.
Coat new O-rings [3J with engine oil and install them
into the mainshafl grooves.
DRIVETRAIN SYSTEM
[2J
14J
I1J
[2J
16-53