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Honda Manuals
Offroad Vehicle
SXS700M4
Service manual
Honda SXS700M4 Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
A few Words about Safety
How to Use this Manual
Symbols
Table of Contents
General Information
Abbreviation
Model Identification
Service Rules
Serial Numbers/Labels
Specifications
Type Code
Electric Starter Specifications
Fuel System Specifications
Ignition System Specifications
PGM-FI System Specifications
Cooling System Specifications
Cylinder Head/Valve/Camshaft Specifications
Lubrication System Specifications
Alternator/Starter Clutch Specifications
Cylinder/Piston Specifications
Drivetrain System Specifications
Steering System Specifications
Battery/Charging System Specifications
Brake System Specifications
Drive Shaft/Final Gear Specifications
Wheel/Suspension Specifications
Engine & Frame Torque Values
Lights/Meters/Switches Specifications
Standard Torque Values
General Information
Engine
Lubrication & Seal Points
Frame
Cable & Harness Routing
Crankcase Emission Control System
Exhaust Emission Control System
Servicing the Honda
Source of Emissions
Fuel Permeation Emission Control System
Lift and Support Points
Noise Emission Control System
Rebuilt Engine
Technical Features
Bed Tilt Prevention System (4 Person Type)
Bolted Frame Connections
Drive Shaft Boots with Low-Profile Boot Bands
2. Frame/Body Panels/Exhaust System
Service Information
Tool
Troubleshooting
Body Panel Locations
Backrest Removal/Installation
Front Seat
Seat Cushion Removal/Installation
Headrest Removal/Installation
Seat Frame Removal/Installation
Rear Seat (4 Person Type Only)
Seat Damper Removal/Installation
Seat Removal/Installation
Rear Center Cover (4 Person Type Only)
Removal/Installation
Seat Disassembly/Assembly
Left Middle Fender Removal/Installation
Right Middle Fender Removal/Installation
Right Seat Bottom Cover Removal/Installation
Left Seat Bottom Cover Removal/Installation
Mud Protector (2 Person Type Only)
Rear Step (4 Person Type Only)
Left Rear Foot Well Removal/Installation
Rear Foot Well (4 Person Type Only)
Rear Side Cover
Right Rear Foot Well Removal/Installation
Floor Panel
Front Side Cover
Front Grille
Front Heat Guard
Front Hood
Front Door Panel Removal/Installation
Front Fender
Door Handle and Latch Removal/Installation
Door Hinge Removal/Installation
Rear Door Panel Removal/Installation (4 Person Type Only)
Rear Seat Latch Cover Removal/Installation (4 Person Type Only)
Rear Seat Latch Removal/Installation (4 Person Type Only)
Instrument Panel
Front Bumper
Front Floor Cover
Cargo Bed
Maintenance Lid
Bed Damper Removal/Installation
Cargo Bed Removal/Installation
Bed Side Cover Removal/Installation
Rear Step Guard Removal/Installation (4 Person Type Only)
Bed Center Cover Removal/Installation (4 Person Type Only)
Bed Front Panel Removal/Installation
Bed Top Cover Removal/Installation
Bed Release Lever Removal/Installation
Bed under Cover Removal/Installation
Tailgate Removal/Installation
Front Side Net Removal/Installation
Rear Side Net Removal/Installation (4 Person Type Only)
Front OPS Removal/Installation
Occupant Protective Structure (OPS)
Upper Middle OPS Removal/Installation
Rear Lower OPS Removal/Installation (4 Person Type Only)
Rear Side OPS Removal/Installation (4 Person Type Only)
Rear Upper OPS Removal/Installation (4 Person Type Only)
Front Seat Belt/Retractor
Seat Belt Instructions
Front Buckle
Rear Buckle
Rear Seat Belt/Retractor Person Type Only)
Front under Guard Removal/Installation
Middle under Guard Removal/Installation
Rear under Guard Removal/Installation
Exhaust System Removal/Installation
Exhaust Pipe Disassembly/Assembly
Muffler Disassembly/Assembly
Maintenance
Maintenance Minder Indicator
Service Information
Maintenance Schedule
Fuel Line
Throttle Operation
Air Cleaner
Air Cleaner Housing Drain Tube
Battery
Spark Plug
Valve Clearance
Engine Oil
Level Check
Oil Change
COOLING System
Oil Filter Replacement
Radiator Coolant
Recommended Antifreeze
Drive Shaft Boots
Inspection
Final Drive Oil
Front Final Gear Case
Rear Final Gear Case
Brake Fluid
Brake Light Switch
Brake Pads Wear
Brake Pedal Height
Brake System
Hydraulic Brake
Parking Brake
Underbody
Spark Arrester
Suspension
Exhaust System
Tie-Rod and Joint Boot
Wheels/Tires
Gear Box Boot and Operation Check
Rotational Play Check
STEERING System
Rack Guide Adjustment
Turning Load Check
Front Toe Inspection
Wheel Alignment
Side Net
Turning Radius Inspection
Chassis Lubrication Points
PGM-FI System
Service Information
Symptom Troubleshooting
Component Location
PGM-FI System Diagram
PGM-FI Troubleshooting Information
System Description
DTC Readout
MCS Information
Circuit Inspection
Erasing DTC
Inspection at PCM Connector
PGM-FI DTC Index
DTC 1-1 (Map Sensor Low Voltage)
Pgm -Fi Dtc Troubleshooting
DTC 1- (Map Sensor High Voltage)
OTC 7-1 (ECT Sensor Low Voltage)
OTC 7-2 (ECT Sensor High Voltage)
DTC 8-1 (TP Sensor Low Voltage)
Tp Sensor/Map Sensor (Sensor Unit)
DTC 8-2 (TP Sensor High Voltage)
DTC 9-1 (IAT Sensor Low Voltage)
DTC 9-2 (IAT Sensor High Voltage)
DTC 11 -1 (VS Sensor)
DTC 12-1 (Fuel Injector)
Dtc 29-1 (Iacv)
DTC 33-2 (Eeprom)
DTC 64-1 (Drive Power Low Voltage)
DTC 64-2 (Drive Power High Voltage)
MIL Circuit Inspection
TP Sensor/Map Sensor (Sensor Unit)
TP Sensor Reset Procedure
ECT Sensor
IAT Sensor
VS Sensor
Pcm
Power Input Line
Engine Idle Speed
Power/Ground Line Inspection
Idle Speed Inspection
Ignition System
Component Location
System Diagram
Ignition Coil Primary Peak Voltage
Ignition System Inspection
Peak Voltage Adaptor Connection
CKP Sensor Peak Voltage
Ignition Coil
Ignition Timing
Electric Starter
Component Location
Starter Motor
System Diagram
Disassembly
Starter Motor
Assembly
Operation Inspection
Starter Relay Switch
Function Inspection
Ground Line
Brake Inhibitor Relay
Diode
Relay Inspection
Fuel System
System Components
Service Information
Fuel Line Inspection
Fuel Pressure Relieving
Quick Connect Fitting Removal
Quick Connect Fitting Installation
Fuel Pressure Increasing
Fuel Flow Inspection
Fuel Pressure Test
Fuel Pump
Disassembly/Assembly
Installation
Main Relay Circuit Inspection
Main Relay/Fuel Pump Relay
Fuel Pump Relay Circuit Inspection
Fuel Tank
Air Cleaner Housing
Accelerator Pedal
Intake Air Duct
Throttle Body
Iacv
Fuel Injector
Lubrication System
Lubrication System Diagram
Oil Pressure Check
Oil Pump
Oil Cooler
Cooling System
System Flow Pattern
Service Information
Troubleshooting
Coolant (Hydrometer Test)
System Testing
Coolant Replacement
Preparation
Radiator Cap/System Pressure Inspection
Replacement/Air Bleeding
Thermostat
Mechanical Seal Inspection
Water Pump
Cooling Fan/Shroud
Radiator
Radiator Reserve Tank
Cylinder Head/Valve/Camshaft
Cylinder Compression
Cylinder Head Cover Removal/Disassembly
Cam Follower
Push Rod
Rocker Arm/Shaft
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring
Valve/Valve Guide
Valve Guide Replacement
Valve Seat Inspection/Refacing
Valve Seat Refacing
Camshaft
Cylinder Head Assembly
Cylinder Head Installation
Cylinder Head Cover Assembly/Installation
Shaft
Cam Chain Tensioner Lifter
Cylinder/Piston
System Components
Cylinder/Piston Removal
Cylinder/Piston Inspection
Piston Removal
Piston/Piston Ring
Connecting Rod
Cylinder Stud Bolt Replacement
Cylinder/Piston Installation
Piston Ring Installation
Cylinder Installation
Alternator/Starter Clutch
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Table of
Contents
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Table of Contents
Troubleshooting
Service Information
42
Symptom Troubleshooting
99
PGM-FI Troubleshooting Information
102
DTC 1-1 (Map Sensor Low Voltage)
106
SERVICE INFORMATION
187
TROUBLESHOOTING
248
A/T Clutch PC Solenoid Valve Operation Inspection
293
Hydraulic Circuit Troubleshooting Chart
297
Drivetrain Troubleshooting Information
300
Drivetrain DTC Troubleshooting
302
TROUBLESHOOTING
435
TROUBLESHOOTING
463
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This manual is also suitable for:
Sxs700m2
2014 sxs700m4
2014 sxs700m2
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