Table of Contents
Advertisement
GENERAL INFORMATION
CYLINDER/PISTON
SPECIFICATIONS
ITEM
Cylinder
1.0.
Out-af-round
Taper
Warpage
Piston,
piston pin
,
piston ring
Piston
0.0.
at 20 (0.8) from
bottom
Piston pin hole 1.0.
Piston
pin 0
.0.
Piston-la-piston
pin clearance
Piston ring end
gap
Piston
ring-la-ring
groove clearance
Cylinder-to-piston c learance
Co_
nnecting rod small end t.O.
Connecting rod-to-piston pin clearance
Top
Second
Oil (side rail)
Top
Second
STANDARD
102.000 -102.015 (4.0157 -
4.0163)
-
-
r-
~?1.960
101.990
(4
.
014~O153
)
23.002
-
23.008 (0.9056
-
0.9058)
,
22.994
23.000 (0.9053
0.9055)
0.002
0.014 (0.0001
0.0006)
0.25
0.35 (0.0'0
0.014)
0.40
0.55 (0.016
0.022)
0 .20
0.70 (0.008
0.028)
0.045
0.080 (0.0018
0.0031
)
0.025
0.060 (O.D01O
0.0024)
0.010
0,055 (0.0004
0.0022)
23.030
23.050 (0.9067
0.9075)
0.030
0.056 (0.0012
0.0022)
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
ITEM
Starter driven
gear
boss
0 .0
.
~
Torque
limiler slip torque
STANDARD
_
51 .705
-
51 .718(2.0356
-
2.0361)
53
84
N'
m (5.4
8 .6
kgf-m,
39 - 62 IbUt)
SUB-TRANSMISSION/GEARSHIFT LINKAGE SPECIFICATIONS
,
Unit: mm (in)
SERV IC
E LIMIT
'0205
(40': J
0.05 (0.002)
0.05 (0 .002
)
0.05 (O.D02)
101.90 (4.012)
23 .03 (0.907)
2298 (0.905)
0.04 (0
.002)
0.5 (0.02
)
0.7 (0.03)
0 .9
(0.04)
0.095 (0.0037)
0 .075
(0.0030)
0.19 (0 .007)
23.06 (0.908)
0.08 (0.003)
Unit"
mm (in)
SERVICE LIMIT
Unit:
mm (in
)
ITEM
STANDARD
SERV
ICE LIMIT
_____
+-.;.' ",'
."00,,,0.,,
-,,'
: ';
'
7,
.0,,2.;,1 (0.4331
-
0.4 339)
_ - !
-11 .04 (0.435)
Claw
thickness
4.93
5.00 (0.194
-
0.197)
4.5
(0.18)
Shift
fork
t.o.
S
~ h=
aft
~
O~.D
~.
_ _ _ _ _ _ _ _
~~
, 0
~ .~
9 B
~
B~'
~ 0~ .9=8~
4
~
(0
~
.4
~
3
~
'
~
7
_-~
0
~ .4~
32
~
4
~
)
_ _
~_,
~
0
~
.9
=
6
(0.431
)
CRANKCASE/CRANKSHAFT/BALANCER SPECIFICATIONS
Crankshaft
ITEM
Runout
Big
end side clearance
Big end
radial clearance
DRIVETRAIN SYSTEM SPECIFICATIONS
Oil pressure at
5,000 rpm
ITEM
Line
1
st,
2nd
and
3rd clutch
STANDARD
0.05 (0.002)
0.05 - 0 .65 (0 .002 - 0.026)
0.006
0.Q18 (0.0002
0.0007)
STANDARD
785 kPa (8 .0
kgf/cm
2 ,
114 psi)
785
kPa
(8 .0 kgf/cm
2 ,
114 psi
)
0.7
-
0.9 (0.03
-
0.04)
Unit:
mm
(in)
SERVICE
LIMIT
0.15 (0.006)
0.8 (0.03)
0 .05 (0.002
)
Unit: mm
(in)
SERVICE LIMIT
Shift clutch (1
st,
2nd and
3rd)
Initial
clearance
Disc thickness
Plate thickness
_ _
t-:
'
'ii. 8c.c8~ 2Ci.
0
",0c:
( 0
:
c.0:c7>i4.--i0
c;
.
Oiii7Ci9f-)
_ _ _ _ _ _
w"' o :c;'
"
n, out lining
1.95 -
2.05
0.077
-
0 .081
)
discoloration
Return spring
free
length
EDT sensor resistance
(20
·
C/6B
Q
F)
33.8 (1 .33)
31 .B
(1.25)
2.5
-
2.8 kO
STEERING
SYSTEM SPECIFICATIONS
ITEM
STANDARD
Steering wheel
Rotational play
0
10 mm (0
2/5
in)
Initial
turni""9~'o"
a d
o----+-'i
1 3.7
N
(1
.4
kgf.
3.1
fbf)
Wheel
turning radius
angle
Inward:
41
·, Outward: 33° (reference)
' -
T"oe
"'--_ _ _ · _ _ _ _ _ _ _ _ _ _ _ _ _
-"-_T"o"'e
"' -in:
0
£
10
mm (0
±
2/5
in)
SERVICE
LIMIT
1-7
Advertisement
Table of Contents
Troubleshooting
