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Honda Pioneer SXS500M 2018 Owner's Manual

2018
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Summary of Contents for Honda Pioneer SXS500M 2018

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 2018 Honda PIONEER SXS500M OWNER’S MANUAL...
  • Page 4 Honda and are aware of your rights and responsibilities. If you have any questions, or if you ever need special service or repairs, remember that your dealer knows your Honda SXS best and is dedicated to your complete satisfaction. Introduction...
  • Page 5 Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information. You may also want to visit our website at www.honda.com. USA: www.powersports.honda.com. Canada: www.honda.ca. • The following codes in this manual indicate each country.
  • Page 6 Your safety, and the safety of others, is very important. And A Few Words About Safety operating your Honda safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 A Few Words About Safety Safety Headings — such as “Important Safety Reminders” or “Important Safety Precautions.” Safety Section — “Driver & Passenger Safety,” beginning on page 1. Instructions — how to operate this vehicle correctly and safely. In addition to the above, your owner's manual is full of information that can help you safely operate and maintain your vehicle.

  • Page 8: Table Of Contents

    Before Driving................53 The importance of wearing a seat belt, helmet, protective eyewear and other protective gear, how to make sure you and your Honda are ready to drive, plus load limits and guidelines on carrying cargo and towing a trailer.
  • Page 9 ID numbers, technical specifications, and other technical facts. Consumer Information (USA & Canada only) .......233 Information on warranties, emissions controls, how to get a service manual, and how to contact Honda. Index ..................240 Alphabetical listing of topics in the manual.
  • Page 10 Contents...

  • Page 11: Driver & Passenger Safety

    This section presents some of the most important information and Driver & Passenger Safety recommendations to help you drive your Honda safely. Please take a few moments to read these pages. This section also shows you the location of safety labels on your vehicle.
  • Page 12 Important Safety Information There is much that you can do to protect yourself and your passenger. You’ll find many helpful recommendations throughout this manual. The following are those we consider to be most important. Follow Age and Size Recommendations The driver should be at least 16 years old and tall enough to wear the seat belt properly and reach all the controls.
  • Page 13 It’s important to keep your vehicle properly maintained and in safe operating condition. Having a breakdown can be difficult, especially if you are stranded far from your base. To help avoid problems, inspect your Honda before each use and perform all recommended maintenance. Don’t Drink and Drive Alcohol and driving don’t mix.
  • Page 14 We strongly recommend that you use only Honda Genuine or Signature Accessories that have been specifically designed or approved and tested for your vehicle. Because Honda cannot test all other accessories, you must be personally responsible for the proper selection, installation, and use of non-Honda accessories.
  • Page 15 Modifications We strongly advise you not to remove any original equipment or modify your Honda in any way that would change its design or operation. Such changes could seriously impair your vehicle’s handling, stability, and braking and make it unsafe to drive.
  • Page 16 You, and anyone else who operates or rides in the vehicle, should read and understand this information before driving. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. Indicates something apparent.
  • Page 17 Safety Labels general warning tag shift & drive select Driver & Passenger Safety...
  • Page 18 Safety Labels general warning general warning Driver & Passenger Safety...
  • Page 19 Safety Labels OSHA tire & overload warning loading warning trailer hitch Driver & Passenger Safety...
  • Page 20 Driver & Passenger Safety...

  • Page 21: Instruments & Controls

    Instruments & Controls The items listed below are described in this section. Instruments & Controls Operation Component Locations ..........13 Indicators & Displays ..............16 Neutral Indicator..............17 Reverse Indicator ..............17 Parking Brake Indicator ............17 High Coolant Temperature Indicator ........17 PGM-FI Malfunction Indicator Lamp (MIL) ........
  • Page 22 Instruments & Controls Seat Belts ................... 44 Passenger Handhold ..............49 Storage Compartments .............. 50 Accessory Power Socket ............. 51 Trailer Hitch ................52 Instruments & Controls...

  • Page 23: Operation Component Locations

    Operation Component Locations indicators & displays (page 16) headlight switch (page 33) shift paddles drive mode select (page 35) lever (page 36) AT/MT switch (page 34) ignition switch (page 32) parking brake lever (page 39) reverse lever (page 38) accessory power socket (page 51) Instruments &...
  • Page 24 Operation Component Locations passenger handhold (page 49) side net (page 41) seat belt (page 44) door (page 40) Instruments & Controls...
  • Page 25 Operation Component Locations side net (page 41) seat belt (page 44) door (page 40) cargo carrier (page 61) trailer hitch receiver (page 52) Instruments & Controls...

  • Page 26: Indicators & Displays

    Indicators & Displays The indicators and displays on your Honda SXS keep you informed, alert you to possible problems, and make your driving safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages.

  • Page 27: Neutral Indicator

    Indicators & Displays Neutral Indicator This indicator comes on and stays on when the transmission is in neutral. Reverse Indicator This indicator comes on and stays on when the transmission is in reverse. Parking Brake Indicator This indicator comes on and stays on when the parking brake is on.
  • Page 28 Indicators & Displays Multi-function This display includes the following display functions. Speedometer Shows driving speed in miles or display kilometers per hour (page 21). Odometer display Shows fuel gauge, digital clock, odometer, tripmeter, coolant temperature gauge, hourmeter, maintenance tripmeter and maintenance hourmeter (page 22).
  • Page 29 Indicators & Displays Display Check When the ignition switch is turned ON (q), the multi-function display will temporarily show all the modes and digital segments and initial message. So you can make sure the liquid crystal display is functioning properly. If any part of this display does not come on during the key ON check, have your dealer check for problems.

  • Page 30: Multi-Function Display

    Indicators & Displays Multi-function Display The multi-function display consists of the following function displays: Speedometer display Odometer display Gear position display speedometer display gear position display mode switch odometer display Instruments & Controls...

  • Page 31: Speedometer Display

    Indicators & Displays Speedometer Display This display shows speed in miles or kilometers per hour. Mileage Unit Change The speedometer, odometer, tripmeter and maintenance tripmeter show in either “MPH” and “MILE” or “KM/H” and “KM”. To change the mileage unit, press and hold the mode switch for more than 5 seconds in odometer mode (page 22) with the vehicle stopped.

  • Page 32: Odometer Display

    Indicators & Displays Odometer Display This display includes fuel gauge, digital clock, odometer, tripmeter, coolant temperature gauge, hourmeter, maintenance tripmeter, and maintenance hourmeter. Each time you press the mode switch, mode will change as shown in the illustration. Fuel gauge (page 23) Digital clock (page 25) Hourmeter (page 29) Odometer (page 26)
  • Page 33 Indicators & Displays Fuel gauge The fuel gauge shows the approximate fuel supply available in a graduated display with the fuel symbol. When the segment F goes on, the fuel tank capacity is: 4.07 US gal (15.4 ℓ) fuel symbol fuel gauge segment F Regardless of what mode the display is in, when the fuel level...
  • Page 34 Indicators & Displays Fuel gauge failure: If the fuel system has an error, the fuel gauge will flash. If this occurs, see your dealer as soon as possible. fuel gauge Instruments & Controls...
  • Page 35 Indicators & Displays Digital clock The digital clock shows the hour and minutes with the 12-hour clock display. To set the time: 1. Turn the ignition switch to ON (q). 2. Press and hold the mode switch in the clock mode. The clock will start blinking.
  • Page 36 Indicators & Displays Odometer The odometer shows the total miles or kilometers ridden with the ODO display. The odometer locks at 999,999 when the readout exceeds 999,999. odometer display Tripmeter The tripmeter shows the number of miles or kilometers ridden with the TRIP display, since you last reset the tripmeter.
  • Page 37 Indicators & Displays Coolant temperature gauge The coolant temperature gauge shows engine coolant temperature with the coolant temperature display. When the segment begins to move above the C (Cold) display, the engine is warm enough for the SXS to be ridden.
  • Page 38 Indicators & Displays Coolant temperature gauge failure: If the coolant temperature system has an error, the coolant temperature gauge will flash and appear in the display, and/or the high coolant temperature indicator will turn on. If this occurs, see your dealer as soon as possible. high coolant coolant temperature gauge temperature indicator...
  • Page 39 Indicators & Displays Hourmeter The hourmeter display shows accumulated hours while the ignition is ON (q). The hourmeter locks at 99,999.9 when the readout exceeds 99,999.9. hourmeter hourmeter display Instruments & Controls...
  • Page 40 Indicators & Displays Maintenance minder indicator The maintenance minder indicator appears in the display when the mileage or operating hours on your Honda SXS reaches the maintenance interval specified on the maintenance schedule (page 95). Reset the indicator after each scheduled maintenance is performed.

  • Page 41: Gear Position Display

    Indicators & Displays Gear Position Display Gear position indicator The gear position indicator shows the gear position when the ignition switch is in the ON (q) position. AT mode: The indicator displays N for neutral, R for reverse, and D for drive. MT mode: The indicator displays: N for neutral, R for reverse, and 1, 2, 3, 4, 5 for the five forward gears.

  • Page 42: Driver Controls

    Driver Controls Ignition Switch The ignition switch is a three-position, key-operated switch used to start and stop the engine. OFF (w) — The engine and all electrical circuits are off. The key can be inserted and removed only when it is in this position. ON (q) —...

  • Page 43: Headlight Switch

    Driver Controls Headlight Switch The headlight switch is located on the front console, to the right side of the steering wheel. This switch turns the headlights and taillight on and off. OFF ( ON (y) headlight switch Instruments & Controls...

  • Page 44: At/Mt Switch

    Driver Controls AT/MT Switch The AT/MT switch is located to the right of the drive mode select lever. The AT/MT switch has two positions, AT (automatic shift mode) and MT (manual shift mode). To select the transmission mode, turn the AT/MT switch to the desired position.

  • Page 45: Shift Paddles

    Driver Controls Shift Paddles Your Honda SXS is equipped with a pair of shift paddles that are located behind the steering wheel. downshift paddle(-) upshift paddle(+) Pull the upshift paddle (+) to shift to a higher gear position and the downshift paddle (-) to shift to a lower gear position and R (reverse).

  • Page 46: Drive Mode Select Lever

    Driver Controls Drive Mode Select Lever The drive mode select lever, located to the right of the ignition switch, has two drive mode positions: 2WD and 4WD. 2WD mode position 4WD mode position drive mode select lever To check your present drive mode, look at the 4WD indicator. 2WD mode: The 4WD indicator will be off when the 2WD mode is engaged.
  • Page 47 Driver Controls You should change drive modes only when the vehicle is stopped and the engine is idling. NOTICE Changing drive modes while the vehicle is moving could damage the drivetrain. After changing the drive mode, drive several yards, making right and left turns, and make sure that indicators work properly.

  • Page 48: Reverse Lever

    Driver Controls Reverse Lever The reverse lever is located in the center of the lower dash. To operate, bring the SXS to a complete stop (the transmission cannot be shifted into reverse if the SXS is moving). Make sure the transmission is in neutral.

  • Page 49: Parking Brake Lever

    Driver Controls Parking Brake Lever The parking brake lever is located just in front of the bench seat between the driver's and passenger's seating positions. To apply the brake, pull the lever up fully. To release it, pull up slightly, push the button at the end of the lever, then lower it.

  • Page 50: Doors

    If a door is damaged or does not close securely, see your dealer for repair or replacement. Do not drive the Honda SXS with the doors open or removed. The left and right doors can be opened in the same manner.

  • Page 51: Side Nets

    Side Nets Your Honda SXS is equipped with side nets to prevent branches, or other debris from getting inside the driver’s compartment, and to keep the driver’s and passenger’s hands and arms inside the occupant protective structure (OPS) if the vehicle ever tips or overturns.
  • Page 52 Side Nets Side Nets Set Up The left and right side nets can be set up in the same manner. Inspect the side nets and their mounting hardware for damage as specified in the maintenance schedule on page 95. 1. Hook the side net snap hooks. 2.

  • Page 53: Seat

    Seat Seat Your Honda SXS is equipped with a bench seat that is designed to carry one driver and one passenger only. The center of the bench seat is not intended as a seat and is, therefore, not equipped with a seat belt. Do not allow someone to ride there.

  • Page 54: Seat Belts

    Seat Belts Your Honda SXS is equipped with lap/shoulder seat belts in each seating position. A seat belt keeps you connected to the vehicle so you won’t be thrown out during a crash or rollover. Together with a proper helmet, a seat belt is your best protection against serious injuries in any type of crash, so make sure all occupants always buckle up before driving.
  • Page 55 Seat Belts Seat Belt Speed Limiting System When the driver's seat belt is not latched properly, the maximum vehicle speed will be limited by the seat belt speed limiting system. When the driver's seat belt is not latched, the seat belt speed limiting system will: •...
  • Page 56 Seat Belts How you wear a seat belt also matters. For the best protection: 1. Insert the latch plate into the buckle, then tug on the belt to make sure it is securely latched. latch plate buckle 2. Check that the belt is not twisted, because a twisted belt can cause injuries.
  • Page 57 Seat Belts Seat Belt Locking Mechanism The seat belts in your Honda SXS are equipped with a belt locking mechanism. The belt locking mechanism is in the holder of the latch plate. When the seat belt is subjected to intense forces during a crash or rollover, part of the holder locks the belt.
  • Page 58 Seat Belts If you have been driving in an extremely muddy or dusty area, be sure to inspect your belt and remove any dirt or debris before letting the belt retract into the retractor. Failure to do so could clog the retractor and make it inoperable.

  • Page 59: Passenger Handhold

    Passenger Handhold Passenger Handhold The occupant protective structure (OPS) has a handhold to give a passenger extra support when the vehicle travels over rough or bumpy terrain. Passenger can also brace their feet against the floorboard. passenger handhold Instruments & Controls...

  • Page 60: Storage Compartments

    Storage Compartments Your Honda SXS has two drink holders. drink holders Instruments & Controls...

  • Page 61: Accessory Power Socket

    Accessory Power Socket The accessory power socket is located in the center of the lower dash. The socket is intended for 12-volt DC accessories rated for 120 watts (10 amps) or less. Exceeding the limit can blow the accessory socket fuse (see page 204). The socket can be used to power such items as a trouble light, spotlight, CB radio, or cell phone, but not a heat-generating accessory, such as a car cigarette lighter.

  • Page 62: Trailer Hitch

    Trailer Hitch Your Honda SXS is equipped with a trailer hitch receiver that accepts a 1 1/4 inch drawbar. You can purchase an approved drawbar from your Honda dealer. See page 63 for page Towing a Trailer. trailer hitch receiver...

  • Page 63: Before Driving

    Before Driving Before driving your SXS, you need to make sure you and your vehicle Before Driving are both ready. This section discusses how to evaluate your driving readiness and what items you should check on your vehicle. It also includes important information about loading cargo.

  • Page 64: Are You Ready To Drive

    Are You Ready to Drive? Before driving your Honda SXS for the first time, we urge you to carefully read this owner’s manual and the labels on your vehicle and make sure you understand all the safety information. Age & Size Recommendations The driver should be at least 16 years old and tall enough to wear their seat belt properly (page 44) and operate all the controls.

  • Page 65: Protective Apparel

    Are You Ready to Drive? Protective Apparel To help prevent head injury from striking an occupant protective structure (OPS) or other hard object, we recommend that occupants always wear a helmet secured with a chin strap. To protect the eyes from brush and flying objects, we also recommend that occupants wear impact-resistant goggles or a face shield.

  • Page 66: Get To Know Your Vehicle

    Are You Ready to Drive? Get to Know Your Vehicle Because all vehicles have unique characteristics, it’s important to learn how this one operates and handles. We recommend that you take time to practice using the different controls, and get accustomed to how the vehicle accelerates, brakes, and turns in different driving modes, on different surfaces, and on different terrain conditions.

  • Page 67: Is Your Vehicle Ready To Drive

    Is Your Vehicle Ready to Drive? Before driving your Honda SXS, it’s important to inspect the vehicle and correct any problem you find. A pre-drive inspection is a must, not only for safety, but because having a breakdown can be a major inconvenience.

  • Page 68: Pre-Drive Inspection

    Is Your Vehicle Ready to Drive? Pre-drive Inspection Check the following items before driving your Honda SXS: Oil Level Check the engine oil level and add oil, if needed (page 117). Also check under the vehicle for leaks. Coolant Check the coolant level (page 129). If it is low, add a 50/50 mixture of silicate-free coolant and distilled water.
  • Page 69 Is Your Vehicle Ready to Drive? Steering Check the steering to make sure it turns smoothly in both Gearbox and directions. Check that there is no binding or play in the Boots steering. Check for any tears in the boots. If any tears are found, see your dealer.
  • Page 70 Accumulated debris and vegetation that contact the exhaust/catalyst can catch on fire. Always conduct a pre-ride inspection and remove accumulated debris. Remember to take care of any problem you find or have your dealer correct it before you drive your Honda SXS. Before Driving...

  • Page 71: Loading Cargo

    Loading Cargo Your vehicle was designed to carry cargo. However, carrying a load that is too heavy or improperly loaded can adversely affect your vehicle’s handling, stability, and stopping distance and make it unsafe. Before carrying any type of cargo, be sure to read the following pages.

  • Page 72: Loading Guidelines

    Loading Cargo Loading Guidelines • Make sure the tires are properly inflated (page 162). • Cargo should only be carried in designated loading areas. Designated area would be drink holder, carrier rack, accessory underhood storage, etc. • Place all items on the cargo carrier, and as far forward and centered as possible.

  • Page 73: Towing A Trailer

    Towing a Trailer Your vehicle can pull a trailer as well as carry cargo, provided you follow the load limits and guidelines below. Towing Limits There are two main types of limits that apply to towing a trailer: Maximum total trailer weight = 1,000 lb (454 kg) This includes the weight of the trailer and everything in it or on it.

  • Page 74: Loading A Trailer

    Towing a Trailer To achieve a proper tongue load, start by placing 60 percent of the load toward the front of the trailer and 40 percent toward the rear, then readjust the load as needed. Loading a Trailer • Always use a proper trailer hitch. Do not tow by attaching a rope or cable to the vehicle’s frame.

  • Page 75: Basic Operation & Driving Guidelines

    Basic Operation & Driving Guidelines This section gives information on how to start and stop your engine. Basic Operation & Driving Guidelines It also provides guidelines for operating on different types of terrain, driving with cargo, and towing a trailer. Basic Operation ................

  • Page 76: Basic Operation

    Basic Operation Starting & Stopping the Engine For safety, we recommend that you start the engine in a well- ventilated area. If that is not practical, move the vehicle outdoors as soon as possible. The engine’s exhaust contains carbon monoxide, a colorless and odorless gas that can cause illness and even death.
  • Page 77 Basic Operation Starting the engine: 1. Apply the parking brake. 2. Press on the brake pedal. Insert the key and turn the ignition switch to the ON (q) position. Confirm the transmission is in neutral, and the neutral indicator is on. 3.

  • Page 78: Shifting Gears

    Basic Operation To stop the engine, turn the ignition switch to the OFF (w) position. Remember to apply the parking brake and remove the key if you plan to leave the vehicle. Shifting Gears Selecting a AT/MT Mode Your SXS has two transmission modes: AT and MT. You can select the desired shift mode with the AT/MT switch.
  • Page 79 Basic Operation MT mode In this mode, the gears are shifted manually through shift paddle operation. You can select five forward gears, neutral and reverse by operating the right side upshift paddle and left side downshift paddle. The gear position indicator will show “1, 2, 3, 4, or 5” for forward gears, “N”...
  • Page 80 Basic Operation Driving in AT mode After starting the engine and letting it warm up, follow these procedures: 1. With the transmission in neutral, release the parking brake (page 39), but continue to press the brake pedal. 2. With the throttle closed, select AT mode, and then pull the right side upshift paddle once to shift into drive (D).
  • Page 81 Basic Operation Temporarily changing gears by operating the shift paddle while AT mode is selected You can temporarily change gears by operating the shift paddles even while AT mode is selected. When operating the shift paddles while AT mode is selected, the D displayed in the gear position indicator changes to a gear position number (1 –...
  • Page 82 Basic Operation Driving in MT mode To upshift the transmission, pull the right side upshift paddle once. To downshift the transmission, pull the left side downshift paddle once. After starting the engine and letting it warm up, follow this procedure: 1.
  • Page 83 Basic Operation Recommended Shift Points - For General Driving Drive in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control. Shifting Up From 1st to 2nd From 2nd to 3rd From 3rd to 4th From 4th to 5th Shifting Down...

  • Page 84: Driving In Reverse

    Basic Operation Driving in Reverse If you need to drive in reverse, make sure the area behind you is clear and only operate the SXS at low speed. 1. Bring the SXS to complete stop (the transmission cannot be shifted into reverse if the vehicle is moving). Make sure the transmission is in neutral.

  • Page 85: Selecting A Drive Mode

    Basic Operation To stop the engine, turn the ignition switch to the OFF (w) position. Remember to apply the parking brake and remove the key if you plan to leave the vehicle. Selecting a Drive Mode This mode supplies power to the rear wheels only, this mode is best for surfaces with good traction.

  • Page 86: Parking

    Basic Operation Parking Look for a level parking area with a firm surface. Avoid parking on a slope or on loose or slippery surfaces when possible. If you must park on a slope, block the wheels to help keep the vehicle from sliding. After bringing your vehicle to a stop: 1.

  • Page 87: Driving Guidelines

    Follow all safe-driving guidelines in this owner’s manual. Safe Driving Precautions Before driving your Honda SXS for the first time, please review the “Driver & Passenger Safety” section (page 1), the “Before Driving” section (page 53), and the precautions below.
  • Page 88 RBDC is available at www.ROHVA.org. Off-highway Use Only Your Honda SXS was designed for use on a wide variety of terrain and situations. However, it should not be driven on any public road, paved or unpaved, because it is not equipped to legally or safely drive on such roads.

  • Page 89: Off-Road Driving Considerations

    Your Honda SXS was designed and intended for off-road use. In the event that you must drive on a paved surface, be aware that your Honda SXS will feel and handle different than it does on dirt. The tires will also wear much faster.
  • Page 90 Driving Guidelines Surface Considerations The kind of surface you drive on can have important effects on how your vehicle handles. For example, on loose or soft surfaces you’ll need more time and distance to accelerate, turn, or brake to a stop. Avoid any sudden sharp turn, particularly on pavement and other hard surfaces.

  • Page 91: Basic Driving

    • Use lower gears when towing a trailer or carrying extra cargo. Basic Driving Making Turns The basic turning technique for Honda SXS is to drive at low speed and gradually adjust the amount of steering to suit the surface. Do not make sudden sharp turns, either off-road or on pavement.

  • Page 92: Driving On Hills

    Driving Guidelines Driving on Hills Hills present some of the greatest challenges and hazards, especially if you are carrying cargo or pulling a trailer. If you are new to off- road driving, start with gentle inclines, take time to learn how your vehicle handles on slopes, and read the information that follows.
  • Page 93 Driving Guidelines Driving Up a Hill If you decide that it is safe to drive your Honda SXS up a hill: • Select an appropriate gear and drive mode for the hill. • Approach the hill with enough speed to smoothly start up the hill.
  • Page 94 Driving Guidelines If you decide it is safe to drive down a hill: • Hold the steering wheel firmly and drive straight back down the hill. • Gently apply the brakes to help control speed, but do not “ride” the brakes. Crossing a Hill Before traversing a hill, consider these facts: •...

  • Page 95: Driving Through Water

    • Avoid getting the spark plug or air cleaner wet, as this would cause the engine to stop. Driving at Night If you drive your Honda SXS at night, always drive slower and more cautiously than you would in daylight. Basic Operation & Driving Guidelines...
  • Page 96 Basic Operation & Driving Guidelines...

  • Page 97: Servicing Your Honda

    Servicing Your Honda To help keep your Honda SXS in good shape, this section includes a Servicing Your Honda Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good.
  • Page 98 Servicing Your Honda Seat Back Removal ..............107 Center Rear Panel Removal ............108 Clip Removal ................109 Jack Up Point & Support Point ..........110 Service Procedures Fluids, Filters & Lubricants Fuel ..................111 Engine Oil & Filter ..............114 Front Final Gear Oil..............

  • Page 99: The Importance Of Maintenance

    Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your Honda SXS overturns or is involved in a crash, be sure your dealer inspects all major parts, even if you are able to make some repairs.

  • Page 100: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 101: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your Honda SXS best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 102: Maintenance Schedule

    Honda dealer knows your Honda SXS best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only Honda Genuine Parts or their equivalents for repair or replacement to ensure the best quality and reliability.
  • Page 103 Maintenance Minder Messages on the Multi-function Display The maintenance minder indicator appears in the multi-function display when the mileage or operating hours on your Honda SXS reaches the maintenance interval specified on the maintenance schedule.
  • Page 104 * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 234). ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 105 * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 234). Note 1 Service more frequently when operating in dusty areas, sand or snow.
  • Page 106 * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 234). ** In the interest of safety, we recommend these items be serviced only by your dealer.

  • Page 107: Maintenance Record

    Keeping an accurate maintenance record will help ensure that your Honda SXS is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the Honda SXS is sold, these receipts should be transferred with the Honda SXS to the new owner.

  • Page 108: Maintenance Component Locations

    Indicates something concealed. brake pedal accelerator pedal tool kit (page 158) (page 141) gear change tool (page 103) reverse lever (page 143) owner’s manual seat bottom (page 104) (page 106) parking brake lever seat back (page 159) (page 107) Servicing Your Honda...
  • Page 109 (page 205) (page 130) fuse box (page 206) front hood (page 105) fuel fill cap (page 112) engine oil filter front final gear oil filler cap (page 121) front final gear oil drain plug (pages 124, 125) Servicing Your Honda...
  • Page 110 (page 145) (page 137) engine oil filler cap/ spark arrester dipstick (page 148) (page 117) rear final gear oil filler cap rear final gear oil drain plug engine oil drain plug (pages 126, 127) (page 120) Servicing Your Honda...
  • Page 111 Maintenance Component Locations front suspension spring pre-load adjusters brake light switch (page 151) (page 160) brake fluid reservoir tank (page 155) driveshaft boots (page 169) front brake calipers (page 157) Servicing Your Honda...
  • Page 112 Maintenance Component Locations Indicates something visible. Indicates something concealed. center rear panel rear brake caliper (page 108) (page 157) rear suspension spring pre-load adjusters (page 153) driveshaft boots (page 169) Servicing Your Honda...

  • Page 113: Tool Kit

    To access the tool kit and the gear change tool, remove the seat bottom (page 106). An optional, larger tool kit may be available. Check with your dealer’s parts department. UNDER SEAT BOTTOM LEFT SIDE gear change tool tool kit Servicing Your Honda...

  • Page 114: Owner's Manual Storage

    Store your owner’s manual in the plastic document bag under the seat bottom. The owner’s manual should be stored in the plastic bag. Be careful not to flood this area when washing your Honda SXS. UNDER SEAT BOTTOM plastic document bag RIGHT SIDE owner’s manual...

  • Page 115: Front Hood

    2. Remove the prongs from the grommets. 3. Remove the front hood. Installation 1. Insert the hooks into the slots. 2. Install the prongs into the grommets. 3. Turn the knobs inward. prongs front hood hooks knob knob slots grommets Servicing Your Honda...

  • Page 116: Seat Bottom Removal

    1. Open the doors (page 40). 2. Pull the rear of seat bottom upward then slide it slightly backward. grommets hook hook prongs seat bottom Installation Insert the hooks into the frame and the prongs into the grommets of the seat bottom. Servicing Your Honda...

  • Page 117: Seat Back Removal

    1. Open the doors (page 40). 2. Pull the bottom of seat back forward then slide it slightly downward. hooks seat back grommets prongs Installation Insert the hooks into the frame and the prongs into the grommets of the seat back. Servicing Your Honda...

  • Page 118: Center Rear Panel Removal

    2. Release the prongs from their grommets. 3. Pull the center rear panel forward. holes tabs prongs grommets center rear panel Installation 1. Insert the tabs into the holes. 2. Install the prongs into their grommets. 3. Install the center rear panel. Servicing Your Honda...

  • Page 119: Clip Removal

    1. Pull up the center pin to release the lock. 2. Pull out the clip of the hole. Installation 1. Insert the clip into the hole. 2. Press down the center pin securely to lock the clip. Servicing Your Honda...

  • Page 120: Jack Up Point & Support Point

    • Place a jack only at the specified jack-up point. • Do not leave any person or cargo in the vehicle. • Do not place any object above or under a jack. support point support point jack up point jack up point Servicing Your Honda...

  • Page 121: Fuel

    86 (or higher) Use only unleaded fuel in your Honda. The use of leaded fuel will damage the catalytic converter(s). If you drive your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel.
  • Page 122 1. Turn the fuel fill cap counterclockwise. 2. Add fuel until the level reaches the bottom of the filler neck. Avoid over filling the tank. There should be no fuel in the filler neck. Servicing Your Honda...
  • Page 123 After refueling, turn the fuel fill cap clockwise securely. ( AC, II AC type ) After refueling, turn the fuel fill cap clockwise until it clicks. If you replace the fuel fill cap, use only a Honda Genuine replacement part. NOTICE Gasoline can damage the camouflage coating.

  • Page 124: Engine Oil & Filter

    Change the engine oil as specified in the maintenance schedule on page 95. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 125 * Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving or resource conserving on the circular API service label. • Your Honda SXS does not need oil additives. Use the recommended oil. • Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation.
  • Page 126 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. oil code oil classification Servicing Your Honda...
  • Page 127 Engine Oil & Filter Checking & Adding Oil Refer to Safety Precautions on page 91. Check the engine oil level each day before operating your Honda SXS and add, if needed. Before driving your SXS, check the engine oil level.
  • Page 128 6. If required, add the specified oil into the fill cap hole, up to the upper level mark on the dipstick. Do not overfill. 7. Reinstall the oil filler cap/dipstick, rubber dust cover and seat bottom. NOTICE Running the engine with an improper oil level can cause serious engine damage. Servicing Your Honda...
  • Page 129 Drain the Engine Oil: 1. Make sure the Honda SXS is parked on level ground. Set the parking brake, and jack up and support your Honda SXS (page 110). 2. Remove the seat bottom (page 106) and fold open the rubber dust cover.
  • Page 130 8. Remove the clips (page 109) and screws from right seat bottom cover and flip it forward leaving ECU and wiring in place. The oil filter can be accessed on right side of engine. UNDER SEAT BOTTOM screw clips RIGHT SIDE clips screws clips right seat bottom cover Servicing Your Honda...
  • Page 131 You will see the “OUT-SIDE (TOWARD FILTER COVER)” mark on the filter body, near the seal. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.
  • Page 132 14. Install the right seat bottom cover by flipping it back. Install the clips. Install the screws and tighten them to the specified torque: 5.9 lbf·ft (8 N·m, 0.8 kgf·m) 15. Install the center rear panel. 16. Install the seat back. Servicing Your Honda...
  • Page 133 17. Reinstall the drain plug with a new sealing washer, and tighten the drain plug to the specified torque: 18 lbf·ft (25 N·m, 2.5 kgf·m) 18. Lower your Honda SXS safely. 19. Fill the crankcase with the recommended oil, approximately: 3.2 US qt (3.0 ℓ) 20.

  • Page 134: Front Final Gear Oil

    Refer to Safety Precautions on page 91. Check the final gear oil level every 1,800 miles (3,000 km) or 300 hours of operating your Honda SXS and add, if needed. 1. Park your Honda SXS on a firm, level surface.
  • Page 135 Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining. 1. Park the Honda SXS on a firm, level surface. 2. Place an oil drain pan under the oil drain plug. 3. Remove the oil filler cap and the drain plug.

  • Page 136: Rear Final Gear Oil

    Refer to Safety Precautions on page 91. Check the rear final gear oil level every 1,800 miles (3,000 km) or 300 hours of operating your Honda SXS, and add if needed. 1. Park your Honda SXS on a firm, level surface.
  • Page 137 Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining. 1. Park the Honda SXS on a firm, level surface. 2. Place an oil drain pan under the oil drain plug. 3. Remove the oil filler cap and the drain plug.

  • Page 138: Coolant

    Using tap water may cause engine damage. The factory provides a 50/50 solution of antifreeze and distilled water in this Honda SXS. This coolant solution is recommended for most operating temperatures and provides good corrosion protection.
  • Page 139 Refer to Safety Precautions on page 91. Check the engine coolant level every day before operating your Honda SXS and add, if needed. 1. Make sure the vehicle is parked on a firm, level surface. 2. Remove the front hood (page 105).
  • Page 140 5. Add coolant to the reserve tank as required to bring the coolant level to the MAX level mark. 6. After adding coolant, install the reserve tank cap and install the front hood. Servicing Your Honda...
  • Page 141 Refer to Safety Precautions on page 91. Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual. WARNING WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
  • Page 142 Have the radiator checked by your dealer if more than 20% of the radiator surface air flow is restricted. Clean the radiator core after driving your Honda SXS in mud. To clean the radiator core: 1. Remove the front hood (page 105).

  • Page 143: Air Cleaner

    Your dealer can help you determine the correct service interval for your driving conditions. Your Honda SXS’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
  • Page 144 Air Cleaner Cleaning 1. Remove the seat back (page 107) and center rear panel (page 108). 2. Unlatch the retainer clips. 3. Remove the air cleaner housing cover. UNDER CARGO CARRIER retainer clips air cleaner housing cover Servicing Your Honda...
  • Page 145 9. Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged. UNDER CARGO CARRIER air cleaner holder air cleaner air cleaner assembly clamp screw air cleaner body (cont’d) Servicing Your Honda...
  • Page 146 10. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. 11. Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
  • Page 147 1. Remove the air cleaner housing drain tube plug by removing the clip. 2. Drain the deposits. 3. Reinstall the air cleaner housing drain tube plug, securing it with the clip. RIGHT REAR clip air cleaner housing drain tube plug Servicing Your Honda...

  • Page 148: Lubrication

    If the movement is not smooth after applying grease, see your dealer. Lubrication Points Lubricate the brake pedal pivot and accelerator pedal pivot as shown in the following illustration. accelerator pedal pivot brake pedal pivot Servicing Your Honda...
  • Page 149 Lubricate the parking brake pivot as shown in the following illustration. Remove the dust cover. parking brake pivot Lubricate the drive mode select lever pivot as shown in the following illustration. Remove the front hood (page 105). UNDER FRONT HOOD drive mode select lever pivot Servicing Your Honda...
  • Page 150 Lubrication Lubricate the door latch spring as shown in the following illustration. Open the door (page 40). The left and right door latch springs can be lubricate in the same manner. LEFT SIDE door latch spring Servicing Your Honda...

  • Page 151: Accelerator Pedal

    Periodic Maintenance Chart, and adjust the play if necessary. Refer to the maintenance schedule on page 96. Inspection Check freeplay of the accelerator pedal. Freeplay: 5/16 – 1/2 in (8 – 13 mm) accelerator pedal 5/16 – 1/2 in (8 – 13 mm) Servicing Your Honda...
  • Page 152 6. After adjustment, check for smooth operation of the accelerator pedal. 7. Install the remaining parts in the reverse order of removal. UNDER FRONT HOOD LEFT FRONT throttle cable adjuster decrease freeplay sleeve lock nut increase freeplay Servicing Your Honda...

  • Page 153: Reverse Inhibitor System

    95. reverse lever CHECK THAT THE REVERSE LEVER MOVES SMOOTHLY. Inspection Check freeplay of the reverse lever. Freeplay: 1/4 – 1/2 in (6.0 – 12.0 mm) reverse lever 1/4 – 1/2 in (6.0 – 12.0 mm) Servicing Your Honda...
  • Page 154 After adjustment, tighten the lock nut securely and check for smooth operation of the reverse lever. 2. Install the remaining parts in the reverse order of removal. UNDER FRONT HOOD adjusting nut lock nut increase freeplay decrease freeplay Servicing Your Honda...

  • Page 155: Spark Plug

    The center electrode should have a flat tip and sharp edges, and the side electrode should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your dealer. (cont’d) Servicing Your Honda...
  • Page 156 The gap should be: 0.039 – 0.043 in (1.00 – 1.10 mm) UNDER SEAT BACK CENTER spark plug cap spark plug gap 0.039 – 0.043 in (1.00 – 1.10 mm) side electrode center electrode Servicing Your Honda...
  • Page 157 If a plug is too tight, the threads may be damaged. 10. Connect the spark plug cap. Take care to avoid pinching any cables or wires. 11. Install the center rear panel and seat back. Servicing Your Honda...

  • Page 158: Spark Arrester

    3. Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. 4. Stop the engine and allow the exhaust pipe to cool. 5. Reinstall the bolt securely. REAR bolt Servicing Your Honda...

  • Page 159: Exhaust System

    Exhaust System Exhaust System Inspection Stop the engine and check for any sign of exhaust gas leakage. Listen for exhaust leaks near the muffler, which is located by the left rear wheel well. check for exhaust leakage Servicing Your Honda...

  • Page 160: Suspension

    The way you drive your Honda SXS and the type of ride you want to experience can also influence your suspension needs. Lower spring pre-load provides a softer ride and is usually preferred for light loads and smooth terrain.
  • Page 161 The spring pre-load adjuster has 5 positions for different load or driving conditions. Before adjusting the spring pre-load, jack up your Honda SXS (page 110) to avoid damaging the adjusters. Use the pin spanner to adjust the shock spring pre-load.
  • Page 162 Do not attempt to disassemble, service, or dispose of the damper; see your dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only. Servicing Your Honda...
  • Page 163 The spring pre-load adjuster has 5 positions for different load or driving conditions. Before adjusting the spring pre-load, jack up your Honda SXS (page 110) to avoid damaging the adjusters. Use the pin spanner to adjust the shock spring pre-load.

  • Page 164: Brakes

    Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
  • Page 165 LEFT FRONT brake fluid reservoir tank It should be between the MIN and MAX level marks. If the level is at or below the MIN level mark, check the brake pads for wear (page 157). (cont’d) Servicing Your Honda...
  • Page 166 Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
  • Page 167 Rear: Check the wear indicator. If the wear indicator aligns with the reference mark, replace both pads as a set, see your dealer for this service. RIGHT REAR reference mark brake caliper wear indicator Servicing Your Honda...
  • Page 168 Refer to Safety Precautions on page 91. Check that the brake pedal moves smoothly and does not feel abnormally spongy. Refer to the maintenance schedule on page 96. CHECK THAT THE BRAKE PEDAL MOVES SMOOTHLY. brake pedal Servicing Your Honda...
  • Page 169 Parking brake lever freeplay is: 1 9/16 – 1 15/16 in (40 – 50 mm) parking brake lever 1 9/16 – 1 15/16 in (40 – 50 mm) If adjustment is necessary, have the parking brake adjusted by your dealer. Servicing Your Honda...
  • Page 170 Adjustment is done by holding the switch body and turning the adjusting nut. Turn the nut in direction (A) if the switch operates too late, and in direction (B) if the switch operates too soon. UNDER FRONT HOOD LEFT SIDE brake light switch Servicing Your Honda...

  • Page 171: Tires

    Tires To safely operate your Honda SXS, your tires must be the proper type and size, in good condition with adequate tread, and correctly inflated. WARNING WARNING Using tires that are excessively worn, improperly inflated, damaged, or overloaded can cause a crash in which you can be seriously hurt or killed.
  • Page 172 Generally, underinflated tires wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Overinflated tires make your Honda SXS drive harshly, are more prone to damage from surface hazards, and wear unevenly.
  • Page 173 Always check air pressure when your tires are “cold.” If you check air pressure when your tires are “warm” — even if your Honda SXS has only been driven for a few miles — the readings will be higher. If you let air out of warm tires to match the recommended cold tire pressures, the tires will be underinflated.
  • Page 174 WARNING WARNING Operating this Honda SXS with improper tires, uneven tire pressure, damaged tires, or overloading the tires may cause loss of control, and you could be seriously injured or killed.
  • Page 175 For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
  • Page 176 If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
  • Page 177 Tires Tire Replacement Refer to Safety Precautions on page 91. The tires that came on your Honda SXS were designed to match the performance capabilities of the vehicle and provide the best combination of handling, braking, and comfort. It is best to replace all four tires. However, if that is not possible, you must replace the tires in pairs (front or rear) with tires of the same size and type as the originals.

  • Page 178: Wheels

    Wheels Inspection Check that the wheel nuts are tight and there are no cracks or deformation in the wheel. CHECK FOR CRACKS OR DEFORMATION. CHECK THAT THE WHEEL NUTS ARE TIGHT Servicing Your Honda...

  • Page 179: Driveshaft Boots

    Refer to Safety Precautions on page 91. Check the boots for tears or traces of splattered grease. If necessary, have your dealer replace them. FRONT steering gearbox boots front arm ball front arm ball joint boots joint boots driveshaft boots REAR driveshaft boots Servicing Your Honda...

  • Page 180: Battery

    Honda SXS, or do not drive frequently, we recommend that you charge the battery frequently (see Battery Charging, page 174). If you do not expect to drive your Honda SXS for at least two weeks, we recommend you remove the battery, or at least disconnect the battery cables (negative cable first).
  • Page 181 Battery Battery Storage Refer to Safety Precautions on page 91. If you plan to store your Honda SXS, we recommend you remove the battery and store it where it can be charged every 30 days to maintain its service life.
  • Page 182 8. Clean the battery box after removing the battery for storage. Dry the battery box. 9. Slow charge the battery (see following section) once every 30 days. battery cover bolts Servicing Your Honda...
  • Page 183 Reinstall in the reverse order of removal. Be sure to connect the positive (+) terminal first, then the negative (-) terminal. Make sure the clock is set to the proper time after the battery is reconnected (page 25). Servicing Your Honda...
  • Page 184 We recommend using a charger designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...

  • Page 185: Appearance Care

    Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his Honda SXS. A clean Honda SXS is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 91.
  • Page 186 3. Wash your Honda SXS with a sponge or soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/degreaser to remove the grime.
  • Page 187 Appearance Care Spray Cleaning Your Honda SXS Refer to Safety Precautions on page 91. Avoid using spray cleaner products on the tires or suspension components. Suggestions for using spray cleaners: Honda SXS condition Recommended Cleaning Dust and fingerprint Apply a spray cleaner/polish smudges.
  • Page 188 (USA & Canada only) If a surface on your Honda SXS is chipped or scratched, your dealer has touch-up paint to match your Honda SXS’s color. Be sure to use your Honda SXS’s color code (page 217) when you buy touch-up paint.

  • Page 189: Tips

    Tips Here’s some helpful advice on how to prepare for an off-road Tips adventure, how to transport and store your Honda, and how to be an environmentally responsible Honda SXS owner. Preparing for a Drive..............180 What to Take to the Operating Area........180 What to Take on the Trail ............

  • Page 190: Preparing For A Drive

    What to Take to the Operating Area Along with your Honda SXS and personal safety gear, you should take along some tools and supplies in case you have a problem. For some of the difficulties you might encounter, see Taking Care of the Unexpected, which begins on page 189.

  • Page 191: What To Take On The Trail

    Preparing for a Drive What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to drive, how far you might go from help, and how experienced you or your companions are in making repairs. If you decide to take some tools, spare parts, or other supplies on the trail, be sure you can carry them safely and know how to use them.

  • Page 192: Transporting Your Honda

    Transporting Your Honda Do not tow your Honda SXS behind a car or other vehicle except on a trailer. Follow these procedures: 1. Set the parking brake, and the drive mode select lever in 4WD. Tips...
  • Page 193 Transporting Your Honda 2. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your Honda SXS.

  • Page 194: Storing Your Honda

    Storing Your Honda If you won’t be driving for an extended period, such as during the winter, thoroughly inspect your Honda SXS and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your Honda SXS running again.

  • Page 195: Preparation For Storage

    2. Make sure the cooling system is filled with a 50/50% antifreeze solution (page 128). 3. Add Pro Honda Fuel Stabilizer or equivalent to the fuel tank before filling it with fuel. Fill the fuel tank. Make sure the fuel fill cap is properly installed.
  • Page 196 9. Place your Honda SXS on blocks to lift all tires off the floor. 10. Cover your Honda SXS with a porous material. Avoid using plastic or similar non-breathing, coated materials that restrict air flow and allow heat and moisture to accumulate.

  • Page 197: Removal From Storage

    Refer to Safety Precautions on page 91. 1. Uncover and clean your Honda SXS. 2. If your Honda SXS has been stored for more than four months — change the engine oil (page 119). 3. If your Honda SXS has been stored for more than two months —...

  • Page 198: You & The Environment

    You & the Environment Owning and operating a Honda SXS can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve off-road driving. Following are tips on how you can be an environmentally responsible Honda SXS owner.

  • Page 199: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you drive.

  • Page 200: General Guidelines

    Remember to take along your owner’s manual, the tool kit that came with your Honda SXS, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 201 • Do not continue driving if you are hurt or your Honda SXS is not in safe driving condition. Additional recommendations for specific problems follow.

  • Page 202: If Your Engine Quits Or Won't Start

    If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine — or experience poor engine performance —...
  • Page 203 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO transmission not in Shift into neutral or press on neutral the brake pedal. blown fuse Replace with a new fuse of the same rating (page 204). battery lead loose Tighten the battery lead.
  • Page 204 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO high coolant Check the high coolant temperature temperature indicator. Refer If the High Coolant Temperature Indicator Lights page 202. runs erratically, misfires May damage catalytic converter.

  • Page 205: If The Shift Paddles Do Not Function

    If the Shift Paddles Do Not Function If one or both shift paddles do not function, see the following instructions. If proper function cannot be restored, see your dealer. 1. If the engine is running, stop the SXS. 2. Turn the ignition switch to the “OFF” (w) position. 3.

  • Page 206: If The Transmission Is Not Functioning Properly

    If the Transmission Is Not Functioning Properly When the transmission is not shifting properly, the gear position indicator will show “–” and blink or the gear position（“1”, “2”, “3”, “4”, “5”, “N”or “R”）is blinking. See your dealer to check and restore the transmission. If the gear position indicator shows “–”...

  • Page 207: Emergency Gear Selection & Operation

    Emergency Gear Selection & Operation If the shift paddles do not operate, use the following procedure to manually select a gear so you may drive the vehicle to a location where it can be loaded and transported to a dealer. 1.
  • Page 208 Emergency Gear Selection & Operation How to Shift Gears Manually: gear change tool downshift (counterclockwise) upshift (clockwise) • With the SXS unoccupied, align the hexagonal hole of the gear change tool with the hexagonal end of the secondary spindle which is located on the front crankcase. •...

  • Page 209: If You Have A Flat Tire

    We strongly recommend that you do not try to drive with a flat tire. The Honda SXS will be hard to handle, and if the tire comes off the rim, it may lock up the wheel and cause you to crash or overturn.
  • Page 210 Removal 1. Park your Honda SXS on a firm, level surface. 2. Loosen — but do not remove — the wheel nuts. 3. Raise the front (or rear) wheels off the ground (page 110). 4. Remove the wheel nuts.
  • Page 211 3. Position the wheel nuts so that the tapered sides face the wheel rim. 4. Hand-tighten the wheel nuts on the wheel, then lower the Honda SXS to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 98 lbf·ft (133 N·m, 13.6 kgf·m) If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.

  • Page 212: If The High Coolant Temperature Indicator Lights

    If the High Coolant Temperature Indicator Lights Normally, the high coolant temperature indicator will only light momentarily when you turn the ignition ON (q). Occasionally, it may flicker at or near idling speed. High coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
  • Page 213 • Check for an oil leak. • Check the oil level. If necessary, add the recommended oil (page 115) to the upper level mark. If you must leave your Honda SXS to get oil, secure it as much as possible.

  • Page 214: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your Honda SXS have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your Honda SXS stops working, the first thing you should check for is a blown fuse.
  • Page 215 If a Fuse Blows Main Fuse Access 1. To prevent an accidental short circuit, turn the ignition switch OFF (w) before checking or replacing the fuses. 2. To access the main fuse, remove the battery cover (page 172). 3. Remove the fuse cover. 4.
  • Page 216 If a Fuse Blows Circuit Fuse Access 6. To access the circuit fuse, remove the fuse box cover. 7. To check or replace a circuit fuse, pull the old fuse out. If the fuse is blown, replace it with a spare fuse of the same rating. Spare fuses are located in the fuse box.
  • Page 217 If a Fuse Blows If you do not have a spare fuse and you cannot drive the Honda SXS without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily.

  • Page 218: If You Crash

    If there is minor damage, or you are unsure about possible damage but decide to try driving the Honda SXS back to your base, drive slowly and cautiously. Sometimes, crash damage is hidden or not immediately apparent.

  • Page 219: If You Lose Your Key

    If you don’t know your key number, call the dealer where you purchased your Honda SXS. They may have it listed in their records. If they don’t, transport your Honda SXS to them or the nearest dealer. The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you.

  • Page 220: If The Battery Is Low

    If the battery is low, the starter motor doesn’t operate or works poorly, and you can’t start the engine. Jump starting your Honda SXS should be avoided. Instead, the battery should be removed and recharged (page 174). If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.
  • Page 221 If the Battery Is Low 1. To prevent an accidental short circuit, turn the ignition switch OFF (w). 2. Remove the battery cover (page 172). 3. Using a fully charged 12-volt battery, connect the positive (+) side of the jumper cable to the charged battery, and connect the positive (+) side on the other end of the jumper cable to the positive (+) terminal of vehicle battery.

  • Page 222: If A Component Fails

    • If you damage the accelerator cable or other critical component, your Honda SXS may be unsafe to drive. Carefully assess the damage and make any repairs that you can. But if there is any doubt, it’s best to be conservative and safe.

  • Page 223: If The Vehicle Speed Does Not Exceed 15 Mph (24 Km/H)

    If the Vehicle Speed Does Not Exceed 15 mph (24 km/h) If the driver's side seat belt is not latched properly, the maximum vehicle speed will be limited to no more than 15 mph (24 km/h) by the seat belt speed limiting system (page 45). Also the seat belt indicator and speedometer digits blink.
  • Page 224 Taking Care of the Unexpected...

  • Page 225: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical Technical Information data, plus information on government requirements and how to break-in your Honda SXS. Vehicle Identification ..............216 Specifications ................218 Break-in Guidelines..............223 Emission Control Systems (USA & Canada only) ......224 Oxygenated Fuels (USA &...

  • Page 226: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN is stamped on the left side of the frame, located under the cargo carrier.
  • Page 227 Vehicle Identification Color Label & Code The color label is attached to the right front side of the frame. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

  • Page 228: Specifications

    API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent Technical Information...
  • Page 229 Specifications Fuel & Lubricants (cont’d) cooling system Pro Honda HP Coolant (USA & recommendation Canada) or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 2.5 US qt (2.4 ℓ)
  • Page 230 Specifications Power Transmission primary reduction 2.103 secondary reduction 1.818 final reduction front 4.077 rear 4.077 transmission ratio 3.615 2.388 1.608 1.178 0.875 reverse 3.716 final drive shaft Chassis & Suspension caster 5° trail 1.0 in (26 mm) tire size front: 24X8.00-12 NHS MAXXIS M977H rear:...
  • Page 231 Specifications Electrical battery GYZ16H 12V-16 Ah (10HR) generator 0.481 kW/5,000 rpm Lights headlight 12 V 37.5 W x 2 brake/tail light neutral indicator reverse indicator high coolant temperature indicator PGM-FI malfunction indicator lamp (MIL) parking brake indicator seat belt indicator If there is a LED which is not turned on, see your dealer for this service.
  • Page 232 Specifications Torque Specification right seat bottom 5.9 lbf·ft (8 N·m, 0.8 kgf·m) cover engine oil drain 18 lbf·ft (25 N·m, 2.5 kgf·m) plug engine oil filter 9 lbf·ft (12 N·m, 1.2 kgf·m) cover bolts front final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) oil drain plug front final gear oil 9 lbf·ft (12 N·m, 1.2 kgf·m)

  • Page 233: Break-In Guidelines

    Break-in Guidelines Help assure your Honda SXS’s future reliability and performance by paying extra attention to how you drive during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 234: Emission Control Systems (Usa & Canada Only)

    The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment and Climate Change Canada (ECCC) require that your Honda off-road utility vehicle comply with applicable emissions standards during its useful life, when operated and maintained according to the instructions provided.
  • Page 235 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system includes an oxygen sensor, a three-way catalytic converter and a PGM-FI system.
  • Page 236 If you loan, sell, or give your competition modified Honda off-road utility vehicle to someone else, according to applicable law, you must inform the new owner/operator in writing that the vehicle is to be used for competition only.
  • Page 237 Emission Control Systems (USA & Canada only) Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control...

  • Page 238: Oxygenated Fuels (Usa & Canada Only)

    Oxygenated Fuels (USA & Canada only) Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
  • Page 239 Oxygenated Fuels (USA & Canada only) METHANOL (methyl or wood alcohol) up to 5% by volume. You may use gasoline containing methanol containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems.

  • Page 240: Petrol Containing Alcohol (Australia & New Zealand Only)

    Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.

  • Page 241: Catalytic Converter

    The catalytic converter acts on HC, CO, and NOx. A replacement unit must be an original Honda part or its equivalent. The catalytic converter must operate at a high temperature for the chemical reactions to take place. It can set fire to any combustible materials that come near it.
  • Page 242 Technical Information...

  • Page 243: Consumer Information (Usa & Canada Only)

    Warranty Coverage (USA & Canada only) ......... 235 Warranty Service (USA & Canada only) ........236 Contacting Honda (USA & Canada only) ........237 Your Honda Dealer (USA & Canada only)........238 The Honda Rider’s Club (USA only) ........... 239...

  • Page 244: Authorized Manuals (Usa & Canada Only)

    Canada only) The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. (USA only, Canada: See your dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda...

  • Page 245: Warranty Coverage (Usa & Canada Only)

    There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet.

  • Page 246: Warranty Service (Usa & Canada Only)

    (such as brakes, tires, etc.). If you believe you have a problem with your Honda SXS, call the service department of your dealer. Make an appointment for an inspection and diagnosis. Remember, as the owner of the Honda SXS, you will be asked to authorize that inspection.

  • Page 247: Contacting Honda (Usa & Canada Only)

    Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your dealer. If your dealer doesn’t have the answer right away, they will get it for you.

  • Page 248: Your Honda Dealer (Usa & Canada Only)

    Your Honda Dealer (USA & Canada only) Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs.

  • Page 249: The Honda Rider's Club (Usa Only)

    The Honda Rider’s Club (USA only) The Honda Rider’s Club of America (HRCA) sponsors local driving chapters at Authorized Honda Dealerships across the country. Consumer Information (USA & Canada only)

  • Page 250: Index

    ..............51 age and size recommendation ............2 air cleaner, body ..................135 filter ..................133 housing drain tube ..............137 air pressure, tire ................162 American Honda, contacting ............237 apparel, protective ..............55 appearance care ...............175 AT/MT switch ................34 authorized manuals ..............234 battery ..................170 brakes, fluid ..................154...
  • Page 251 Index clip removal ................109 color label ................217 compartment, owner’s manual ..............104 storage ..................50 tool kit ..................103 component fails ................212 consumer information ..............233 coolant temperature gauge ............27 crash, if you ................208 crossing a hill ................84 customer service ...............237 differential oil (front final gear) .........124, 126 digital clock ................25 dipstick ..................117 doors ..................40...
  • Page 252 Index engine, number .................216 oil ..................114 pinging ..................111 starting ..................66 stopping ..................66 won’t start ................192 environment ................188 flat tire ..................199 four wheel drive indicator ............31 fuel gauge ..................23 fuel, fill cap ...................112 oxygenated ................228 recommendation ..............111 tank capacity .................112 fuses ..................204 gap, spark plug ..............146, 219 gasohol ..................228 gasoline ..................111...
  • Page 253 Index hill, approaching a hill ..............82 crossing a hill ................84 driving down a hill ..............83 driving up a hill ................83 stopping on a hill ..............83 hourmeter ..................29 identification, vehicle ..............216 ignition switch ................32 indicators, gear position indicator .............31 high coolant temperature indicator ........17, 202 neutral indicator ..............17 parking brake indicator ............17 PGM-FI malfunction indicator lamp (MIL) .........17...
  • Page 254 Index lubrication, differential oil ..............124, 126 engine oil ................115 points ..................138 maintenance, importance ................89 maintenance minder indicator ...........30, 93 precautions ................91 record ..................97 safety ..................90 schedule ..................92 manual, service .................234 maximum weight limit ............3, 61 modifications ................5 multi-function display ..............20 neutral indicator .................17 noise emission control systems ..........227 numbers, serial .................216...
  • Page 255 Index owner’s manual storage ............104 oxygenated fuels ..............228 parking ..................76 passenger, handhold .................49 no carrying in cargo carrier ............3 pedal, accelerator ..............141 petrol containing alcohol ............230 pinging, engine ................111 plug, spark ................145 pre-drive inspection ..............58 problems, unexpected ..............190 protective apparel ...............55 removal, seat ................106 reverse indicator .................17 reverse lever .................38, 74...
  • Page 256 Index service, customer ................237 manuals ................234 warranty ................236 shift paddle ................35, 68 side nets ..................41 spark arrester ................148 spark knock ................111 spark plug ................145 specifications ................218 speedometer ................21 speedometer display ..............21 starting, engine ..................66 troubleshooting ..............192 stopping engine .................66 storage, owner’s manual ..............104 SXS ..................184 suspension,...
  • Page 257 Index tool kit ..................103 trailer hitch .................52 trailer towing, operational guidelines .............63 weight limits ................63 transporting your Honda ............182 tripmeter ..................26 trouble, unexpected ..............189 troubleshooting, starting ............192 turning, on level ground .............81 vehicle identification no. (VIN) ..........216 warning labels ................6 warranty, coverage ................235...

  • Page 262: Quick Reference

    Quick Reference The following is a brief, but important collection of information you Quick Reference need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
  • Page 263 Quick Reference Engine No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 264 API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent after draining & oil filter change: 3.2 US qt (3.0 ℓ)
  • Page 265 BKR5E-11 (NGK) or K16PR-U11 (DENSO) Coolant Ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water Fuses main: 40 A circuit: 30 A, 15 A x 4, 10 A x 2...
  • Page 266 Quick Reference These symbols are used in Driver Controls section: SYMBOL COMPONENT SEE PAGE START — ignition switch ON — ignition switch OFF — ignition switch OFF — headlight switch ON — headlight switch Up — right shift paddle ＋ Down —...
  • Page 267 California Proposition 65 Warning WARNING WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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