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New 1000 Series
1 If fitting a new manifold, ensure that the ferrules are fitted correctly.
On four cylinder engines with a top exit port (A1), the ferrules are in positions 3 and 6. Those with a side exit
port (A2), the ferrules are in positions 2 and 5.
On six cylinder engines with a top exit port (B1), the ferrules are in positions 9 and 12. Those with a side exit
port (B2), the ferrules are in positions 8 and 11.
2 Fit a new intake and exhaust manifold joint.
Note: The manifold joint is fitted without jointing compound.
The latest joints for both four and six cylinder engines are supplied as one-piece.
3 Fit the manifold to the cylinder head, use two of the setscrews through the ferrules to align the manifold
correctly to the cylinder head. Fit the remaining setscrews and tighten to finger tight.
Caution: Damage to the exhaust manifold can occur if it is not aligned correctly.
4 Tighten the manifold setscrews gradually and evenly to 33 Nm (24 lbf ft) 3,4 kgf m, in the sequences shown
in (A and B). Use the same sequences to tighten the setscrews again to the same torque tension.
5 Fit the intake manifold, see Operation 3-9.
6 If removed fit the turbocharger, see Operation 9-2.
1 1
1
8
7
6
9
8
9
7
A
Workshop Manual, TPD 1350E, Issue 4
This document has been printed from SPI². Not for Resale
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2
11
4
1
10
3
5
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11
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3
6
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10
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8
12
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8
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12
18
16
9
B
A1046
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2
11
7
6
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3
10
12 13
5
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11
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1
7
6
3
10 12
3
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A1047
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- Basic Engine Data
- Specific Torque Tensions
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