User Manuals: Perkins 1000 Series Engine Components

Manuals and User Guides for Perkins 1000 Series Engine Components. We have 2 Perkins 1000 Series Engine Components manuals available for free PDF download: Workshop Manual, User Handbook Manual

Perkins 1000 Series Workshop Manual (343 pages)

4 and 6 cylinder diesel engines

Brand: Perkins | Category: Engine | Size: 11 MB

Table of Contents

3
- Perkins Phaser/1000 Series, April
  2
  - Table of Contents
    3
- General Information10
  
  5
  - General Information
    5
  - Introduction
    5
  - Engine Identification
    7
  - Specifications
    8
- Safety Precautions
  
  9
  - Engine Lift Equipment
    9
  - Safety
    9
  - Asbestos Joints
    10
  - Viton Seals
    11
  - Powerpart Consumable Products
    12
Recommended Torque Tensions 11B

16
- Crankshaft Assembly
  17
- Cylinder Head Assembly
  17
- Recommended Torque Tensions
  17
- Aspiration System
  18
- Cylinder Block
  18
- Fuel System
  18
- Timing Case and Drive Assembly
  18
- Cooling System
  19
- Electrical Equipment
  19
- Lubrication System
  19
- Auxiliary Equipment
  20
Cylinder Head Assembly 12

21
- General Description
  
  22
- Rocker Cover
  
  23
  - To Remove and to Fit
    23
- Rocker Assembly
  
  25
  - To Remove and to Fit
    25
  - To Dismantle and to Assemble
    26
  - To Inspect and to Correct
    26
- Valve Tip Clearances
  
  27
  - To Check and to Adjust
    27
- Valve Springs
  
  29
  - To Change the Valve Springs (with Cylinder Head Fitted)
    29
- Cylinder Head Assembly 12A-07
  
  31
  - To Remove and to Fit
    31
- Valves and Valve Springs
  
  36
  - To Remove and to Fit
    36
  - To Inspect and to Correct
    37
- Valve Guides
  
  38
  - To Inspect
    38
  - To Remove and to Fit
    39
- Cylinder Head
  
  40
- Data and Dimensions
  
  43
Piston and Connecting Rod Assemblies 13

49
- General Description
  
  50
- Big End Bearing
  
  51
  - To Remove and to Fit
    51
  - To Inspect
    52
  - To Remove and to Fit
    53
- Piston Rings
  
  57
  - To Remove and to Fit
    57
- Piston and Connecting Rod Assembly
  
  59
  - To Dismantle and to Assemble
    59
- Piston and Piston Rings
  
  60
  - To Inspect
    60
- Small End Bush
  
  61
  - To Inspect
    61
  - To Remove and to Fit
    61
- Connecting Rod
  
  61
- Piston Cooling Jets
  
  62
  - To Check the Jet Alignment
    62
  - To Remove and to Fit
    62
- Data and Dimensions
  
  63
Crankshaft Assembly 14

67
- Crankshaft Assembly
  
  69
- General Description
  
  69
- Crankshaft Pulley
  
  70
- Crankshaft Pulley and Damper
  
  71
- Rear Oil Seal Assembly
  
  74
- Thrust Washers
  
  80
  - To Check Crankshaft End-Float
    80
  - To Remove and to Fit
    81
- Main Bearings
  
  82
- Data and Dimensions
  
  97
Timing Case and Drive Assembly 15

101
- General Description
  102
- Timing Case Cover
  103
- To Remove and to Fit
  103
- Front Oil Seal
  104
- To Remove and to Fit
  104
- Idler Gear and Hub
  106
- Fuel Pump Gear
  111
- To Remove and to Fit
  111
- Camshaft Gear
  113
- To Remove and to Fit
  113
- Crankshaft Gear
  115
- To Remove and to Fit
  115
- Timing Case
  116
- To Remove and to Fit
  116
- Camshaft and Tappets
  119
- To Remove and to Fit
  119
- Data and Dimensions
  121
Cylinder Block Assembly 16

123
- General Description
  
  124
- Cylinder Block
  
  125
  - To Dismantle and to Assemble
    125
  - To Inspect
    127
- Cylinder Liner
  
  128
  - To Inspect
    128
  - To Remove Glaze from the Bore
    129
  - To Remove and to Fit
    130
- Data and Dimensions
  
  135
  - Engine Timing
    137
Engines Fitted with Bosch Epve Fuel Injection Pumps 17A

138
- General Description
  
  139
- Engine Timing
  
  139
- Fuel Injection Pumps17A
  
  139
- Data and Dimensions
  
  146
Aspiration System 18

167
- General Description
  
  168
  - To Remove and to Fit
    169
- Turbocharger
  
  169
- Turbocharger Faults
  
  176
- Engine Breather Systems
  
  178
  - Open Engine Breather
    178
Lubrication System 19

181
- General Description
  
  182
- Filter Canister 19A-01
  
  186
  - To Renew
    186
- Filter Head
  
  187
  - To Remove and to Fit
    187
- Sump
  
  188
  - To Remove and to Fit
    188
  - To Inspect and to Correct
    189
- Oil Strainer and Suction Pipe 19A-04
  
  188
- Lubricating Oil Pump 19A-06
  
  190
  - To Remove and to Fit
    190
  - To Inspect
    196
- Relief Valve
  
  197
  - To Remove and to Fit
    197
  - To Dismantle and to Assemble
    198
  - To Inspect
    198
- Flexible Oil Pipes 19A-11
  
  199
  - To Remove, to Fit and to Inspect
    199
- Data and Dimensions
  
  201
  - Fuel System
    203
Engines Fitted with Bosch Epve Fuel Injection Pumps 20A

204
- General Description
  
  205
- Fuel Injection Pumps20A
  
  205
- Fuel Filter Element
  
  207
  - To Renew
    207
- Atomisers
  
  210
  - Atomiser Fault
    210
  - To Remove and to Fit
    210
- Fuel Lift Pump
  
  211
  - To Dismantle and to Assemble
    211
  - To Remove and to Fit
    211
  - To Test
    213
  - Cooling System
    221
    
    To Adjust
    222
    
    To Eliminate Air from the Fuel System
    223
- Data and Dimensions
  
  225
Engines Fitted with an In-Line Fuel Injection Pump 20B

228
- General Description
  
  229
- Fuel Filter Canister
  
  230
  - To Renew
    230
- Fuel Lift Pump
  
  231
  - To Remove and to Fit
    231
  - To Dismantle and to Assemble
    232
- Fuel Injection Pump
  
  233
  - To Adjust
    239
- Fuel System 20B-08
  
  241
  - To Eliminate Air from the Fuel System
    241
- Data and Dimensions
  
  242
  - Flywheel and Housing
    296
  - Electrical Equipment
    297
Alternators 23A

298
- General Description
  299
- Precautions
  299
- Drive Belts
  300
- To Adjust Tension
  300
- To Check
  300
- To Remove and to Fit
  300
- Alternator
  301
- To Maintain
  301
- To Remove and to Fit
  301
- Fault Diagnosis
  302
- Data and Dimensions
  304
Starter Motors 23B

305
- General Description
  
  306
- Starter Motor
  
  307
  - To Maintain the Brush Gear and the Commutator
    307
  - To Remove and to Fit
    307
  - To Test on the Engine
    308
- Data and Dimensions
  
  309
  - Auxiliary Equipment
    315
  - List of Special Tools
    337

Perkins 1000 Series User Handbook Manual (56 pages)

Brand: Perkins | Category: Lifting Systems | Size: 3 MB

Table of Contents
3
General Information
5
Introduction
5
How to Care for Your Engine
6
Engine Identification
7
Perkins Companies
8
General Safety Precautions
9
Engine Views
11
Introduction
11
Location of Engine Parts
11
Operation Instructions
13
How to Start the Engine
13
How to Stop the Engine
16
Adjustment of the Engine Speed Range
16
Running-In
16
Turbocharged Engines
16
Altitude
16
Preventive Maintenance
17
Preventive Maintenance Periods
17
Schedules
18
How to Drain the Cooling System
20
How to Check the Specific Gravity of the Coolant
21
How to Check the Drive Belt(S)
22
How to Clean the Gauze Strainer of the Fuel Lift Pump
23
Fuel Pre-Filter
23
How to Renew the Element(S) of the Fuel Filter
24
How to Renew the Element(S) of the Separate Element Type
25
How to Renew the Filter Canister of the Canister Fuel Filter
26
How to Renew the Canister of the Quick Release Fuel Filter
27
Atomiser Fault
28
How to Renew an Atomiser
28
How to Eliminate Air from the Fuel System
29
How to Renew the Lubricating Oil of the Engine
34
How to Renew the Canister of the Lubricating Oil Filter
35
How to Clean the Closed Breather System
36
How to Clean the Integral Closed Breather System
37
The Open Breather System
38
Air Cleaner
39
Air Filter
40
Restriction Indicator
40
How to Check the Valve Tip Clearances
41
Engine Fluids
43
Fuel Specification
43
Lubricating Oil Specification
44
Coolant Specification
45
Fault Diagnosis
47
Problems and Possible Causes
48
List of Possible Causes
49
Engine Preservation
51
Introduction
51
Parts and Service
53
Introduction
53
Service Literature
53
Training
53
POWERPART Recommended Consumable Products
53
General Data
55
Engine
55

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More Perkins Manuals

User Manuals: Perkins 1000 Series Engine Components

Perkins 1000 Series Workshop Manual (343 pages)

Table of Contents

Table of Contents

General Information10

Safety Precautions

Recommended Torque Tensions 11B

Cylinder Head Assembly 12

General Description

Rocker Cover

Rocker Assembly

Valve Tip Clearances

Valve Springs

Cylinder Head Assembly 12A-07

Valves and Valve Springs

Valve Guides

Cylinder Head

Data and Dimensions

Piston and Connecting Rod Assemblies 13

General Description

Big End Bearing

Piston Rings

Piston and Connecting Rod Assembly

Piston and Piston Rings

Small End Bush

Connecting Rod

Piston Cooling Jets

Data and Dimensions

Crankshaft Assembly 14

Crankshaft Assembly

General Description

Crankshaft Pulley

Crankshaft Pulley and Damper

Rear Oil Seal Assembly

Thrust Washers

Main Bearings

Data and Dimensions

Timing Case and Drive Assembly 15

Cylinder Block Assembly 16

General Description

Cylinder Block

Cylinder Liner

Data and Dimensions

Engines Fitted with Bosch Epve Fuel Injection Pumps 17A

General Description

Engine Timing

Fuel Injection Pumps17A

Data and Dimensions

Aspiration System 18

General Description

Turbocharger

Turbocharger Faults

Engine Breather Systems

Lubrication System 19

General Description

Filter Canister 19A-01

Filter Head

Sump

Oil Strainer and Suction Pipe 19A-04

Lubricating Oil Pump 19A-06

Relief Valve

Flexible Oil Pipes 19A-11

Data and Dimensions

Engines Fitted with Bosch Epve Fuel Injection Pumps 20A

General Description

Fuel Injection Pumps20A

Fuel Filter Element

Atomisers

Fuel Lift Pump

Data and Dimensions

Engines Fitted with an In-Line Fuel Injection Pump 20B

General Description

Fuel Filter Canister

Fuel Lift Pump

Fuel Injection Pump

Fuel System 20B-08

Data and Dimensions

Alternators 23A

Starter Motors 23B

General Description