Perkins New 1000 Series Workshop Manual page 322

12
New 1000 Series
3 Fit the setscrews which retain the tubestack to the induction manifold and tighten them gradually and evenly
to 22 Nm (16 lb ft) 2,2 kgf m.
4 Renew the joint between the flange face of the intercooler top cover and induction manifold. The joint is fitted
without sealant.
5 Put the intercooler top cover into position and fit the setscrews which retain the intercooler top cover to the
induction manifold and tighten them gradually and evenly to 22 Nm (16 lb ft) 2,2 kgf m. Work from the centre
of the flange to the outside.
6 Connect the fuel pipe to the connection of the fuelled starting aid and fit the electrical connection. Eliminate
air from the fuelled starting aid, see Operation 14-11.
7 Fit the hoses and the hose clips to the coolant inlet and the outlet connections of the tube stack and tighten
the clips. Fill the coolant system.
8 Fit the air hose from the turbocharger to the intercooler assembly and tighten the hose clips.
Note: If a hose that has a heat shield is renewed, ensure that the new part is of the correct type and it is fitted
in the correct position.
9 Operate the engine and check for coolant and air leaks.
308 Workshop Manual, TPD 1350E, Issue 4
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