Operation 6-17 To Fit - Perkins New 1000 Series Workshop Manual

6
New 1000 Series
To fit Operation 6-17
1 Ensure that all components are clean and are lubricated with clean engine lubricating oil.
2 With the engine upside down, fit the tappets in position.
3 Carefully fit the camshaft.
4 Fit the camshaft thrust washer. Ensure that it is fitted correctly on the hollow dowel (A2).
5 Rotate the camshaft until the cam for the fuel lift pump is at the minimum lift position and fit the fuel lift pump,
see Operation 11-6.
6 Fit the timing case with a new joint, see Operation 6-15.
7 Fit the lubricating oil sump, see Operation 10-3.
8 Turn the engine the right way up.
9 Check that the camshaft end-float is within limits, refer to the Data and dimensions for "Camshaft" on page
24.
10 Fit the push rods and the rocker assembly, see Chapter 3, Cylinder head assembly.
11 Set the valve tip clearances, see Operation 3-6 for four cylinder engines or Operation 3-7 for six cylinder
engines.
12 Fit the timing case cover, see Operation 6-2.
13 After the engine has been installed: Fill the cooling system. Fill the lubricating oil sump to the correct level
with an approved lubricating oil.
14 Eliminate air from the fuel system, see Operation 11-20.
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Workshop Manual, TPD 1350E, Issue 4 147
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