Perkins 102-05 Manuals

Manuals and User Guides for Perkins 102-05. We have 1 Perkins 102-05 manual available for free PDF download: Workshop Manual

Perkins 102-05 Workshop Manual

Perkins 102-05 Workshop Manual (144 pages)

Brand: Perkins | Category: Engine | Size: 8.06 MB

Table of Contents

Table of Contents
3
1 General Information

11
2 Specifications

23
- Basic Engine Data
  23
- Thread Sealant
  24
- Recommended Torque Tensions
  24
- Data and Dimensions
  25
- Injection Timing
  25
- Cylinder Bore Dimensions
  26
- Piston and Piston Ring Dimensions
  27
- Gudgeon Pin
  28
- Crankshaft Deflection
  29
- Crankshaft Inspection
  29
- Crankshaft Journal Diameters
  30
- Crankshaft Pin Diameters
  31
- Bearing Holder
  32
- Undersize Bearing Shell Chart
  33
- Crankshaft Bearing Bush
  34
3 Cylinder Head Assembly

35
- Rocker Cover and Inlet Manifold
  35
- Rocker Assembly
  36
- Rocker Shaft
  37
- Rocker Shaft
  38
- Fan and Mounting
  39
- Exhaust Manifold and Gasket
  40
- Fuel Injection Pipes / Fuel Return Pipes
  41
- Oil Pipes
  42
- Atomisers
  43
- Busbar / Glowplugs
  44
- Head Bolts
  45
- Cylinder Head Gasket
  46
- Head Bolts - All Variants
  48
- Valve and Valve Springs
  49
- Valve Spring
  50
- Valve Stem Diameter and Thickness of Valve Head
  51
- Valve Guide Clearance
  52
- Cylinder Head
  53
- Valve Seat Width
  54
- Valve Depth
  55
- Valve Seat Contact Face
  56
- Valve Tip Clearance
  57
4 Piston and Connecting Rod Assemblies

59
- Big End Bearing and Cap
  59
- Piston and Connecting Rod
  60
- Piston and Piston Ring
  62
- Piston Ring and Block
  64
- Small End Bush
  65
- Connecting Rod
  66
5 Crankshaft Assembly

67
- Crankshaft Pulley
  67
- Flywheel, Backplate and Oil Seal
  68
- Crankshaft Retainer Setscrews and Crankshaft
  69
- Bearing Clearance
  71
- Main Bearings
  72
6 Timing Case and Drive Assembly

75
- Fuel Injection Pump
  75
- Timing Cover
  76
- Slider
  77
- Camshaft Retainer Plate
  78
- Camshaft and Cam Followers
  79
- Camshaft Assembly
  81
- Max Fuel Screw and Max Speed Screw
  82
- Idler Gear and Oil Pump
  85
- Idler Hub
  86
- Gear Teeth Backlash
  87
- Oil Pump End Float
  88
- Governor Spring
  89
7 Cylinder Block Assembly

93
- Front Bush
  93
- Cylinder Block Top Face
  94
8 Engine Timing

95
- Fuel Injection Pump Timing
  95
9 Aspiration System

99
- Breather System
  99
10 Lubrication System

101
- Oil Filter Canister
  101
11 Fuel System

107
- Fuel Lift Pump
  109
- Fuel Injection Pump
  112
- Vent Points
  114
12 Cooling System

115
- Fan and Mounting
  115
- Coolant Pump
  116
13 Flywheel and Housing

121
15 Auxiliary Equipment

141
- Radiator Anti-Vibration Mountings
  141

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