Perkins New 1000 Series Workshop Manual page 77

3
New 1000 Series
10 Put the push rods in position. Ensure that the end of each push rod fits correctly in the tappet socket.
11 Fit the rocker assembly, see Operation 3-3.
12 Set the valve tip clearances, see Operation 3-6 for four cylinder engines or Operation 3-7 for six cylinder
engines.
13 Fit the atomisers, see Operation 11-5.
14 Fit the high-pressure fuel pipes; tighten the connection nuts to 22 Nm (16 lbf ft) 2,2 kgf m.
Caution: Where access to the fuel injection pump outlet unions is possible, ensure that a separate spanner
is used to prevent movement of the fuel injection pump outlets when the connections of the high pressure pipes
are tightened.
15 Fit the fuel filter and the bracket. Fit the low-pressure fuel pipes between the fuel injection pump and the
fuel filter.
16 Fit the coolant by-pass connection; tighten the setscrews and hose clip.
17 If a compressor is fitted: Fit the coolant pipe between the cylinder head and the compressor. Then fit the
pipe between the coolant by-pass and compressor.
18 Fit the coolant temperature sender unit.
19 Fit the oil cooler if it is integral with the cylinder block, see Operation 12-22.
20 Fit the exhaust manifold, see Operation 3-10 or Operation 3-11.
21 Fit the intake manifold, see Operation 3-9.
22 Fit the fuel pipe between the fuel filter and the fuel lift pump.
23 Fit the fuel pipe between the fuel filter and the fuelled starting aid in the intake manifold. Connect the
electrical connection to the cold start device.
24 Fit the electrical connection to the coolant temperature sender unit.
25 Fill the cooling system.
26 Connect the battery.
27 Eliminate air from the fuel system, see Operation 11-20.
28 Start the engine and run it at low speed. Check that oil flows from the holes in the rocker levers. If the oil
flow is correct, fit the rocker cover, see Operation 3-2.
Note: It is not necessary to tighten the cylinder head setscrews again with the engine hot or after a limited
period in service.
Workshop Manual, TPD 1350E, Issue 4 63
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