Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Perkins Manuals
Engine
NJ Series
Troubleshooting manual
Perkins NJ Series Troubleshooting Manual
Industrial engines
Hide thumbs
1
2
Table Of Contents
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
page
of
228
Go
/
228
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Troubleshooting Section
Electronic Troubleshooting
System Overview
Glossary
Electronic Service Tools
Indicator Lamps
Replacing the ECM
Self-Diagnostics
Sensors and Electrical Connectors
Engine Wiring Information
ECM Harness Connector Terminals
Programming Parameters
Test ECM Mode
ECM Snapshot
Factory Passwords
Factory Passwords Worksheet
Flash Programming
Injector Trim File
Mode Switch Setup
Throttle Setup
Multiposition Switch Setup
Customer Specified Parameters
Customer Specified Parameters Table
Customer Specified Parameters Worksheet
System Configuration Parameters
Troubleshooting Without a Diagnostic Code
Alternator Noise
Alternator will Not Charge
Battery
Can Not Reach Top Engine RPM
Coolant in Engine Oil
Coolant Temperature Is too High
ECM will Not Accept Factory Passwords
ECM will Not Communicate with Other Systems or Display Modules
Electronic Service Tool will Not Communicate with ECM
Engine Cranks but will Not Start
Engine Has Early Wear
Engine Misfires, Runs Rough or Is Unstable
Engine Oil in Cooling System
Engine Speed Does Not Change
Engine Stalls at Low RPM
Engine Vibration
Engine will Not Crank
Excessive Black Smoke
Excessive Engine Oil Consumption
Excessive Fuel Consumption
Excessive Valve Lash
Excessive White Smoke
Intake Air Temperature Is too High
Intermittent Engine Shutdown
Intermittent Low Power or Power Cutout
Low Engine Oil Pressure
Low Power/Poor or no Response to Throttle
Mechanical Noise (Knock) in Engine
Noise Coming from Cylinder
Troubleshooting with a Diagnostic Code
Diagnostic Code Cross Reference
No Diagnostic Codes Detected
CID 0001 Fmi 02
CID 0001 Fmi 05
CID 0001 Fmi 06
CID 0001 Fmi 07
CID 0002 Fmi 02
CID 0002 Fmi 05
CID 0002 Fmi 06
CID 0002 Fmi 07
CID 0003 Fmi 02
CID 0003 Fmi 05
CID 0003 Fmi 06
CID 0003 Fmi 07
CID 0004 Fmi 02
CID 0004 Fmi 05
CID 0004 Fmi 06
CID 0004 Fmi 07
CID 0005 Fmi 02
CID 0005 Fmi 05
CID 0005 Fmi 06
CID 0005 Fmi 07
CID 0006 Fmi 02
CID 0006 Fmi 05
CID 0006 Fmi 06
CID 0006 Fmi 07
CID 0041 Fmi 03
CID 0041 Fmi 04
CID 0091 Fmi 02
CID 0091 Fmi 03
CID 0091 Fmi 04
CID 0091 Fmi 08
CID 0100 Fmi 03
CID 0100 Fmi 04
CID 0100 Fmi 10
CID 0110 Fmi 03
CID 0110 Fmi 04
CID 0168 Fmi 00
CID 0168 Fmi 01
CID 0168 Fmi 02
CID 0172 Fmi 03
CID 0172 Fmi 04
CID 0190 Fmi 08
CID 0247 Fmi 09
CID 0247 Fmi 12
CID 0253 Fmi 02
CID 0261 Fmi 11
CID 0262 Fmi 03
CID 0262 Fmi 04
CID 0268 Fmi 02
CID 0342 Fmi 08
CID 0526 Fmi 05
CID 0526 Fmi 06
CID 0526 Fmi 07
CID 0774 Fmi 03
CID 0774 Fmi 02
CID 0774 Fmi 04
CID 0774 Fmi 08
CID 1639 Fmi 09
CID 1743 Fmi 02
CID 1779 Fmi 05
CID 1779 Fmi 06
CID 1785 Fmi 03
CID 1785 Fmi 04
CID 1785 Fmi 10
CID 1797 Fmi 03
CID 1797 Fmi 04
CID 1834 Fmi 02
CID 2246 Fmi 06
Troubleshooting with an Event Code
Event Codes
E172 High Air Filter Restriction
E194 High Exhaust Temperature
E232 High Fuel/Water Separator Water Level
E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature
E362 Engine Overspeed
E396 High Fuel Rail Pressure
E398 Low Fuel Rail Pressure
E539 High Intake Manifold Air Temperature
E2143 Low Engine Coolant Level
Diagnostic Functional Tests
Volt Sensor Supply Circuit - Test
Analog Throttle Position Sensor Circuit - Test
CAN Data Link Circuit - Test
Data Link Circuit - Test
Digital Throttle Position Sensor Circuit - Test
ECM Memory - Test
Electrical Connectors - Inspect
Engine Pressure Sensor Open or Short Circuit - Test
Engine Speed/Timing Sensor Circuit - Test
Engine Temperature Sensor Open or Short Circuit - Test
Fuel Rail Pump Solenoid - Test
Idle Validation Switch Circuit - Test
Ignition Keyswitch Circuit and Battery Supply Circuit - Test
Indicator Lamp Circuit - Test
Injector Data Incorrect - Test
Injector Solenoid Circuit - Test
Mode Selection Circuit - Test
PTO Switch Circuit - Test
Starting Aid (Glow Plug) Relay Circuit - Test
Throttle Switch Circuit - Test
Wastegate Solenoid - Test
Index
Advertisement
Quick Links
1
Table of Contents
2
Troubleshooting Section
3
Engine Cranks but will Not Start
Download this manual
SENR9982-01
May 2006
Troubleshooting
1104D and 1106D Industrial Engines
NH (Engine)
NJ (Engine)
PJ (Engine)
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Troubleshooting
Troubleshooting Section
5
Troubleshooting without a Diagnostic Code
47
Troubleshooting with a Diagnostic Code
78
Troubleshooting with an Event Code
110
Need help?
Do you have a question about the NJ Series and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Perkins NJ Series
Engine Perkins 1106D Troubleshooting Manual
Industrial (216 pages)
Engine Perkins 1106D Troubleshooting Manual
Electric power generation (180 pages)
Engine Perkins 1106D Disassembly And Assembly
Industrial engine (180 pages)
Engine Perkins 1104D Operation And Maintenance Manual
(112 pages)
Engine Perkins 1106D Operation And Maintenance Manual
Industrial engine (108 pages)
Engine Perkins New 1000 Series Workshop Manual
4 and 6 cylinder diesel engines for industrial and agricultural applications (370 pages)
Engine Perkins New 1000 Series Workshop Manual
Models aj to as and yg to yk (290 pages)
Engine Perkins NH Series Troubleshooting Manual
Industrial engines (228 pages)
Engine Perkins 4012 Manual
Diesel engine perkins 4012; 4016 (65 pages)
Engine Perkins M92 User Handbook Manual
Marine diesel engines (96 pages)
Engine Perkins 103-06 Workshop Manual
100 series (80 pages)
Engine Perkins WK 1300 Series EDi User Handbook Manual
(40 pages)
Engine Perkins 4016-61 TRG Operation And Maintenance Manual
Industrial engine (82 pages)
Engine Perkins 1104D-E44T Operation And Maintenance Manual
Industrial engines (106 pages)
Engine Perkins 4006-23TAG1A User Handbook Manual
4000 series inline diesel engine (46 pages)
Engine Perkins 4006 User Handbook Manual
Diesel engine (59 pages)
This manual is also suitable for:
Nh series
1106d
Pj series
1104d
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the NJ Series and is the answer not in the manual?
Questions and answers