Perkins New 1000 Series Workshop Manual page 189

New 1000 Series
7 Where the exhaust elbow (B2) has a sleeve (B1), check that the sleeve protrusion from the end of the elbow
is 23 mm (0.90in) (A9).
8 Fit the elbow in the correct position to the support bracket (B5) and tighten the setscrews (B4) finger tight.
Some engines have an aluminium heat shield (B3) between the elbow and the bracket.
9 Fit the sleeve together with the elbow and bracket into the turbocharger outlet. Fit the setscrews (B6 and
B7) which hold the bracket to the cylinder block, finger tight. Ensure that the setscrew (B6) has a thick washer
fitted between the setscrew and the bracket.
10 Fit the joint and connect the exhaust pipe for the application to the exhaust elbow. Tighten the studs (B10)
to the recommended torque.
11 Fully tighten the setscrews that hold the bracket to the elbow. Check that there is a gap of 6,5 mm (0.25 in)
(B8) between the turbocharger outlet and the end of the elbow. This gap should be equal all around the elbow.
Fully tighten the setscrews that hold the bracket to the cylinder block.
12 Slide the hose on the intake manifold elbow onto the compressor outlet and tighten the hose clips.
13 Check that there is no restriction in the air filter to turbocharger hose. Fit the hose and tighten the clip.
14 Operate the stop control or, where fitted, disconnect the electrical stop control. Operate the starter motor
until there is a flow of lubricating oil from the oil drain pipe of the turbocharger. Connect the oil drain pipe.
Where fitted, connect the electrical stop control.
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Workshop Manual, TPD 1350E, Issue 4
This document has been printed from SPI². Not for Resale
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