Cylinder Liner - Perkins New 1000 Series Workshop Manual

7
New 1000 Series

Cylinder liner

To inspect Operation 7-5
To ensure the best performance during the life of the engine it is important that worn or damaged cylinder liners
are renewed. If a change of liner becomes necessary in service, transition fit liners and partially finished liners
are available.
The condition of a cylinder liner is decided by:
l The amount and location of any polished areas
l Wear
l Damage to the liner wall.
Note: It will not be necessary to renew the liners if:
l The honed finish can still be clearly seen.
l The engine performance and oil consumption is acceptable.
To check the condition of a cylinder liner
1 Inspect the liner surface for cracks and deep scratches.
2 Check the liner wall for areas where the honed finish has been polished away. Check especially the area
around the top of the liner bore just below the carbon ring. In this area, thrust from the top piston ring is at its
maximum.
Cautions:
l Do not use "Flex-hone" to repair cylinder liners.
l Damaged or worn liners must be discarded.
l New piston rings must be fitted when the cylinder liner is renewed.
l An engine can have high oil consumption with very little wear of the liner bores, if the surfaces of the liners
are glazed.
l Specialist training and equipment is needed to machine the finish of a partially finished liner.
Partially finished cylinder liners must be bored and then diamond honed, silicon carbide base honed and silicon
carbide plateau honed to the finished size. Refer to the Data and dimensions for a "Partially finished liner" on
page 26. Specialist training and equipment is needed to machine a partially finished liner. For further
information contact your nearest Perkins Distributor.
Workshop Manual, TPD 1350E, Issue 4 155
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