Perkins NJ Series Manuals

Manuals and User Guides for Perkins NJ Series. We have 1 Perkins NJ Series manual available for free PDF download: Troubleshooting Manual

Perkins NJ Series Troubleshooting Manual (228 pages)

Industrial Engines

Brand: Perkins | Category: Engine | Size: 2.66 MB

Table of Contents
3
Troubleshooting Section
5
Electronic Troubleshooting
5
System Overview
5
Glossary
8
Electronic Service Tools
12
Indicator Lamps
14
Replacing the ECM
17
Self-Diagnostics
18
Sensors and Electrical Connectors
18
Engine Wiring Information
25
ECM Harness Connector Terminals
29
Programming Parameters
31
Test ECM Mode
31
ECM Snapshot
31
Factory Passwords
32
Factory Passwords Worksheet
33
Flash Programming
33
Injector Trim File
34
Mode Switch Setup
35
Throttle Setup
36
Multiposition Switch Setup
39
Customer Specified Parameters
41
Customer Specified Parameters Table
44
Customer Specified Parameters Worksheet
45
System Configuration Parameters
46
Troubleshooting Without a Diagnostic Code
47
Alternator Noise
47
Alternator will Not Charge
47
Battery
48
Can Not Reach Top Engine RPM
48
Coolant in Engine Oil
50
Coolant Temperature Is too High
51
ECM will Not Accept Factory Passwords
52
ECM will Not Communicate with Other Systems or Display Modules
52
Electronic Service Tool will Not Communicate with ECM
52
Engine Cranks but will Not Start
53
Engine Has Early Wear
56
Engine Misfires, Runs Rough or Is Unstable
56
Engine Oil in Cooling System
58
Engine Speed Does Not Change
59
Engine Stalls at Low RPM
60
Engine Vibration
61
Engine will Not Crank
62
Excessive Black Smoke
63
Excessive Engine Oil Consumption
65
Excessive Fuel Consumption
66
Excessive Valve Lash
68
Excessive White Smoke
68
Intake Air Temperature Is too High
69
Intermittent Engine Shutdown
71
Intermittent Low Power or Power Cutout
72
Low Engine Oil Pressure
73
Low Power/Poor or no Response to Throttle
74
Mechanical Noise (Knock) in Engine
76
Noise Coming from Cylinder
77
Troubleshooting with a Diagnostic Code
78
Diagnostic Code Cross Reference
78
No Diagnostic Codes Detected
80
CID 0001 Fmi 02
80
CID 0001 Fmi 05
81
CID 0001 Fmi 06
81
CID 0001 Fmi 07
82
CID 0002 Fmi 02
82
CID 0002 Fmi 05
83
CID 0002 Fmi 06
83
CID 0002 Fmi 07
84
CID 0003 Fmi 02
84
CID 0003 Fmi 05
84
CID 0003 Fmi 06
85
CID 0003 Fmi 07
85
CID 0004 Fmi 02
86
CID 0004 Fmi 05
86
CID 0004 Fmi 06
87
CID 0004 Fmi 07
87
CID 0005 Fmi 02
87
CID 0005 Fmi 05
88
CID 0005 Fmi 06
88
CID 0005 Fmi 07
89
CID 0006 Fmi 02
89
CID 0006 Fmi 05
90
CID 0006 Fmi 06
90
CID 0006 Fmi 07
91
CID 0041 Fmi 03
91
CID 0041 Fmi 04
92
CID 0091 Fmi 02
92
CID 0091 Fmi 03
93
CID 0091 Fmi 04
93
CID 0091 Fmi 08
94
CID 0100 Fmi 03
94
CID 0100 Fmi 04
95
CID 0100 Fmi 10
95
CID 0110 Fmi 03
96
CID 0110 Fmi 04
96
CID 0168 Fmi 00
96
CID 0168 Fmi 01
97
CID 0168 Fmi 02
97
CID 0172 Fmi 03
98
CID 0172 Fmi 04
98
CID 0190 Fmi 08
99
CID 0247 Fmi 09
99
CID 0247 Fmi 12
99
CID 0253 Fmi 02
100
CID 0261 Fmi 11
100
CID 0262 Fmi 03
100
CID 0262 Fmi 04
101
CID 0268 Fmi 02
101
CID 0342 Fmi 08
101
CID 0526 Fmi 05
102
CID 0526 Fmi 06
102
CID 0526 Fmi 07
102
CID 0774 Fmi 03
103
CID 0774 Fmi 02
103
CID 0774 Fmi 04
104
CID 0774 Fmi 08
105
CID 1639 Fmi 09
105
CID 1743 Fmi 02
105
CID 1779 Fmi 05
106
CID 1779 Fmi 06
106
CID 1785 Fmi 03
106
CID 1785 Fmi 04
107
CID 1785 Fmi 10
107
CID 1797 Fmi 03
108
CID 1797 Fmi 04
108
CID 1834 Fmi 02
108
CID 2246 Fmi 06
109
Troubleshooting with an Event Code
110
Event Codes
110
E172 High Air Filter Restriction
110
E194 High Exhaust Temperature
110
E232 High Fuel/Water Separator Water Level
111
E360 Low Engine Oil Pressure
111
E361 High Engine Coolant Temperature
113
E362 Engine Overspeed
114
E396 High Fuel Rail Pressure
115
E398 Low Fuel Rail Pressure
115
E539 High Intake Manifold Air Temperature
116
E2143 Low Engine Coolant Level
117
Diagnostic Functional Tests
118
Volt Sensor Supply Circuit - Test
118
Analog Throttle Position Sensor Circuit - Test
125
CAN Data Link Circuit - Test
130
Data Link Circuit - Test
133
Digital Throttle Position Sensor Circuit - Test
139
ECM Memory - Test
146
Electrical Connectors - Inspect
147
Engine Pressure Sensor Open or Short Circuit - Test
151
Engine Speed/Timing Sensor Circuit - Test
158
Engine Temperature Sensor Open or Short Circuit - Test
166
Fuel Rail Pump Solenoid - Test
171
Idle Validation Switch Circuit - Test
176
Ignition Keyswitch Circuit and Battery Supply Circuit - Test
181
Indicator Lamp Circuit - Test
187
Injector Data Incorrect - Test
190
Injector Solenoid Circuit - Test
192
Mode Selection Circuit - Test
202
PTO Switch Circuit - Test
206
Starting Aid (Glow Plug) Relay Circuit - Test
210
Throttle Switch Circuit - Test
213
Wastegate Solenoid - Test
217
Index
223

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