Perkins 1103 Manuals

Manuals and User Guides for Perkins 1103. We have 5 Perkins 1103 manuals available for free PDF download: Disassembly And Assembly, Operation And Maintenance Manual, Workshop Manual

Perkins 1103 Operation And Maintenance Manual (85 pages)

Brand: Perkins | Category: Engine | Size: 24 MB

Important Safety Information
4
Warning
4
Table of Contents
5
Literature Information
6
Maintenance Intervals
6
Safety
6
Operation
6
Foreword
6
Safety Section
7
Safety Messages
7
General Hazard Information
7
- Containing Fluid Spillage
  8
- Pressure Air and Water
  8
- Fluid Penetration
  8
- Coolant
  9
- Oils
  9
Burn Prevention
9
Fire Prevention and Explosion Prevention
9
- Fire Extinguisher
  10
- Lines, Tubes and Hoses
  11
Crushing Prevention and Cutting Prevention
11
Mounting and Dismounting
11
Before Starting Engine
11
Engine Starting
12
Engine Stopping
12
Electrical System
12
Grounding Practices
13
Product Information Section
14
Model Views
14
- Engine Description
  17
- Engine Specifications
  17
- Industrial Engine Specifications
  18
- Genset Specifications
  18
- Engine Service Life
  19
- Engine Cooling and Lubrication
  19
- Engine Identification
  20
- Reference Numbers
  20
Product Identification Information
20
- Engine Lifting
  23
- Engine Storage
  23
Operation Section
23
Lifting and Storage
23
- Exhaust System
  24
- Induction System
  24
- Cooling System
  24
- General Items
  25
- Engine Oil Pressure
  26
- Jacket Water Coolant Temperature
  26
- Tachometer
  26
Gauges and Indicators
26
Engine Starting
27
- Starting the Engine
  28
- Cold Weather Starting
  28
- After Starting Engine
  29
- Starting with Jump Start Cables
  29
- Fuel Conservation Practices
  30
- Engine Warm up
  30
Engine Operation
30
Cold Weather Operation
32
- Engine Block Heaters
  33
- Idling the Engine
  33
- Recommendations for Coolant Warm up
  33
- Insulating the Air Inlet and Engine Compartment
  34
- Fuel and the Effect from Cold Weather
  34
- Fuel Tanks
  35
- Fuel Filters
  35
- Fuel Heaters
  35
- Lubrication System
  36
Maintenance Section
36
Refill Capacities
36
- API Oils
  37
- Fluid Recommendations
  37
- General Lubricant Information
  37
- Engine Oil
  38
- Commercial Oils
  38
- Synthetic Base Stock Oils
  39
- Engine Oil Viscosity
  39
- SOS Oil Analysis
  40
- Re-Refined Base Stock Oils
  40
- Aftermarket Oil Additives
  40
- Lubricants for Cold Weather
  40
- Fuel Specifications
  41
- Fuel Recommendations
  41
- Cooling System Specifications
  44
- General Coolant Information
  44
- Additives
  44
- Water
  44
- Coolant Recommendations
  45
- Glycol
  45
- ELC Cooling System Maintenance
  46
- Extended Life Coolant
  46
- Correct Additions to the Extended Life Coolant
  46
- Perkins ELC Extender
  46
- ELC Cooling System Cleaning
  47
- Changing to Perkins ELC
  47
- ELC Cooling System Contamination
  47
- Commercial Heavy-Duty Coolant/Antifreeze and SCA
  48
- Adding the SCA to Heavy-Duty Coolant at the Initial Fill
  48
- Cleaning the System of Heavy-Duty Coolant/Antifreeze
  49
Maintenance Interval Schedule
50
- Aftercooler Core - Clean/Test
  51
- Aftercooler Core - Inspect
  51
- Alternator - Inspect
  52
- Alternator and Fan Belts
  52
- Battery - Replace
  53
- Battery Electrolyte Level Check
  53
- Battery or Battery Cable - Disconnect
  54
- Cooling System Coolant
  54
- Cooling System Coolant - Change
  56
- Cooling System Coolant Level - Check
  58
- Engines with a Coolant Recovery Tank
  58
- Engines Without a Coolant Recovery Tank
  58
- Engine Clean
  59
- Driver Equipment - Check
  59
- Engine Air Cleaner Element - Clean/Replace
  60
- Servicing the Air Cleaner Elements
  60
- Dual Element Air Cleaners
  60
- Inspecting the Primary Air Cleaner Elements
  61
- Pressurized Air
  61
- Vacuum Cleaning
  61
- Cleaning the Primary Air Cleaner Elements
  61
- Engine Air Cleaner Element
  62
- Engine Air Cleaner Service Indicator
  62
- Test the Service Indicator
  62
- Engine Ground - Inspect/Clean
  63
- Engine Mounts - Inspect
  63
- Engine Oil Level - Check
  63
- Engine Oil Sample - Obtain
  63
- Engine Oil and Filter Change
  64
- Drain the Engine Oil
  64
- Obtain the Sample and the Analysis
  64
- Replace the Spin-On Oil Filter
  65
- Replace the Element for the Oil Filter
  65
- Engine Valve Lash
  66
- Fill the Engine Crankcase
  66
- Fuel Injector - Test/Change
  66
- Removal and Installation of the Fuel Injectors
  67
- Fuel System - Prime
  67
- Fuel System Primary Filter/Water Separator
  68
- Fuel System Primary Filter Element
  69
- Element Filter
  70
- Fuel System Secondary Filter
  70
- Spin-On Filter
  71
- Fuel Tank
  72
- Drain the Water and the Sediment
  72
- Fuel Storage Tanks
  72
- Hoses and Clamps
  73
- Replace the Hoses and the Clamps
  73
- Radiator Clean
  74
- Severe Servo Application
  74
- Starting Motor
  75
- Environmental Factors
  75
- Incorrect Operating Procedures
  75
- Turbocharger Inspect
  75
- Wall-Around Inspection
  76
- Inspect the Engine for Leaks and for Loose Connections
  76
- Water Pump Inspect
  77
Warranty Section
78
Warranty Information
78
Index
79

Perkins 1103 Disassembly And Assembly (136 pages)

Brand: Perkins | Category: Engine | Size: 6 MB

Perkins 1103 Operation And Maintenance Manual (92 pages)

Brand: Perkins | Category: Engine | Size: 2 MB

Table of Contents

3
- Foreword
  4
- Safety Section
  5
- Safety Messages
  5
- General Hazard Information
  6
- Burn Prevention
  8
- Fire Prevention and Explosion Prevention
  9
- Crushing Prevention and Cutting Prevention
  10
- Mounting and Dismounting
  11
- Before Starting Engine
  11
- Engine Starting
  11
- Engine Stopping
  12
- Electrical System
  12
- Product Information Section
  13
- Model Views
  13
- Product Identification Information
  19
- Lifting and Storage
  23
- Operation Section
  23
- Gauges and Indicators
  25
- Engine Starting
  26
- Engine Operation
  29
- Engine Stopping
  30
- Cold Weather Operation
  31
- Maintenance Section
  35
- Refill Capacities
  35
Maintenance Interval Schedule

52

Perkins 1103 Operation And Maintenance Manual (84 pages)

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Perkins 1103 Workshop Manual (54 pages)

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