Operation 5-20 To Assemble - Perkins New 1000 Series Workshop Manual

New 1000 Series
To assemble
Special requirements
Consumable products
Description
POWERPART Threadlock and
nutlock
1 Ensure that the location spigot (A8) on the rear face of the lubricating oil pump is clean. Clean the contact
faces of the lubricating oil pump and the balancer frame. Fit the lubricating oil pump (A16) to the balancer frame
and tighten the setscrews to 27 Nm (20 lbf ft) 2,8 kgf m.
2 Assemble the lubricating oil relief valve, see Operation 10-13.
3 Lubricate the needle roller bearings (A7 and A10) with clean engine lubricating oil. Fit the drive shaft (A9)
and engage the splines for the lubricating oil pump with the pump rotor. Ensure that the needle roller bearing
at the front of the balancer frame is not damaged by the splines on the drive shaft.
4 Clean and dry the splines (A6) and the thread on the end of the drive shaft. Apply a small amount of
POWERPART Threadlock and nutlock to the splines and to the thread. Fit the drive gear of the balance
weights (A1) with the flat face of the gear towards the rear of the balancer unit. Fit and tighten the nut (A2) to
82 Nm (60 lbf ft) 8,4 kgf m. To tighten the nut, a peg spanner must be made to fit into the two holes in the front
of the drive shaft and be suitable for use with a torque wrench. Fit the peg spanner to the front of the drive
shaft. Hold the nut with a suitable spanner and apply the torque to the peg spanner.
5 Ensure that the drive shaft turns freely. Check the end-float of the drive shaft with feeler gauges between
the front face of the drive gear for the balance weights and the frame.
0,07/0,23mm
(0.003/0.009in)
15
14
13
12
11
A
Workshop Manual, TPD 1350E, Issue 4
This document has been printed from SPI². Not for Resale
Part number
21820117
130,0/131,0mm
(5.12/5.16in)
16
10
2,3/3,0mm
(0.10/0.12in)
9
0,13/0,30mm
(0.005/0.012in)
1 2
8 7 6
5
Operation 5-20
Continued
4
3
5
A0114
117