Operation 10-10 To Fit (Six Cylinder Engines) - Perkins New 1000 Series Workshop Manual

New 1000 Series
To fit (six cylinder engines)
Special requirements
Consumable products
Description
POWERPART Retainer (oil tolerant)
1 Check that the new idler shaft and the hole for the idler shaft in the bearing cap are clean and free from oil
or grease. Remove any rough edges from the hole of the bearing cap.
2 Support the rear of the bearing cap and ensure that the cap will not move when the idler shaft is pressed in.
Apply only enough POWERPART Retainer (oil tolerant) around the chamfer of the shaft to fully cover the
surface of the hole when the shaft is pressed into position. Enter the chamfer of the idler shaft into the hole.
If the idler shaft (A3) has an oil hole ensure that the hole (A2) in the idler shaft is at the top and that the flat
(A1) is at the bottom before the shaft is pressed into the bearing cap.
Ensure that the idler shaft is square to the bearing cap and press the shaft in onto its shoulder. Remove the
surplus POWERPART Retainer from the idler shaft, the oil hole and the bearing cap before the oil pump is
fitted.
3 Use the original hole for the pin in the bearing cap as a guide and drill a 6,35 mm (0.25 in) diameter hole in
the idler shaft 9,5 mm (0.37 in) deep.
4 Fit a new pin, part number 2116087, into the bearing cap and idler shaft.
To fit the idler shaft (where a pin was not fitted)
1 Follow the procedure described in steps 1 and 2 above.
2 Put the drill guide (B1) into position in the right hand (seen from the front face of the bearing cap) setscrew
hole of the bearing cap. Ensure that the countersink in the guide faces to the outside and that the edge of the
guide is aligned with the front edge of the bearing cap. Use a 5/16 UNF setscrew (B3) and a plain washer (B2)
to retain the guide in position.
3 Drill a 6,35 mm (0.25 in) diameter hole in the bearing cap 25,4 mm (1.0 in) deep.
4 Remove the drill and the drill guide.
5 Fit a pin, part number 2116087, into the bearing cap and idler shaft.
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Workshop Manual, TPD 1350E, Issue 4
This document has been printed from SPI². Not for Resale
Part number
21820603
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Operation 10-10
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