Perkins New 1000 Series Workshop Manual page 173

New 1000 Series
4 Engage the cylinder liner (B5) into the parent bore; ensure that the liner is vertical. Put the adaptor (B4) onto
the top of the liner with the shoulder of the adaptor on the liner flange. Put the bearing (B3) into position in the
recess in the top of the adaptor with the flat face of the bearing to the bottom of the recess.
5 Fit the threaded rod (B1) through the bearing, the adaptor and the liner until the handle (B2) is against the
recess in the bearing. In this position adjust the threaded rod until the end is below the bottom face of the
cylinder block.
6 Fit the adaptor (B6) onto the threaded rod; ensure that the flat face of the adaptor is against the bottom face
of the cylinder block. Fit the washer and the nut; ensure that the threaded rod is in the centre of the liner and
tighten the nut onto the adaptor.
7 Lubricate the ratchet of the handle and the threaded rod with a suitable lubricating oil. Operate the handle
and press the liner into the parent bore to within 50 mm (2.0 in) of the fitted position. Clean the area below the
flange of the liner with POWERPART Safety cleaner. Apply POWERPART Retainer (oil tolerant) to the top 25
mm (1.0 in) of the outer surface of the liner and under the flange; also apply POWERPART Retainer (oil
tolerant) to the bottom of the flange recess in the parent bore.
8 Press the liner in to the fully fitted position. Remove the tool and clean the retainer from the top of the cylinder
block.
9 Allow 15 minutes to elapse before the liner bore dimension is checked. The retainer will reach full strength
after 6 hours. The inside diameter of a service liner, when fitted, should be 100,00/100,06 mm (3.937/3.939 in).
6
B
Workshop Manual, TPD 1350E, Issue 4
This document has been printed from SPI². Not for Resale
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