Perkins 3.152 Workshop Manual

3.152 series

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Service data (66 pages)

User handbook manual (45 pages)

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Contents
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Table of Contents

Contents
General Information
Safety Precautions
Asbestos Joints
Engine Identification
Engine Views
Front/Left Side of 3.152 Engine
Rear/Right Side of 3.152 Engine
Front/Left Side of D3.152 Engine
Rear/Right Side of D3.152 Engine
Front/Left Side of 3.1522 Engine
Rear/Right Side of 3.1522 Engine
Front/Left Side of T3.1524 Engine
Rear/Right Side of T3.1524 Engine
Front Left Side of 3HD46 Mk2 Engine
Rear Right Side of 3HD46 Mk2 Engine
Technical Data
Engine Data
Approximate Dry Engine Weights
Typical Dry Installed Engine Weights
Rating Details
Recommended Torque Tensions
Component Data and Dimensions
Connecting Rod Alignment
Engine Check and Fuel Pump Mark Angles - Static Timing
Fault Diagnosis
Fault Diagnosis Chart
Code List of Possible Causes
Cylinder Head
To Remove Cylinder Head
To Remove Valves
Valve and Valve Seat Overhaul
Rocket Shaft Assembly
Valve Guides
Valve Seat Inserts
Tappets
Combustion Chamber Caps and Joints (3.152)
Cylinder Head Inspection
Cylinder Head Fasteners
Cylinder Head Tightening Sequence
Cylinder Head Stud/Setscrew Positions
To Fit Valves
To Fit Cylinder Head
Valve and Spring Assemblies
To Adjust Tappet Clearances
Crankcase Vent Valve - 3.1522 Only
Pistons and Connecting Rods
To Remove Pistons and Connecting Rods
To Remove Pistons from Connecting Rods
To Renew Small End Bush
To Assemble Piston and Connecting Rod
To Fit New Rings
Laminated Compression Rings
To Fit Three Segment Type
To Fit Four Segment Type
To Fit Spring Loaded Scraper Ring
To Fit Piston and Connecting Rod
Cylinder Block and Liners
To Remove Cylinder Liners
Preparation to Fit New Cylinder Liners
To Fit New Service Liners - Flanged
To Fit Factory Liners
To Fit New Liners - Plain
Oversize Cylinder Liners
Coolant Restriction Plugs
Crankshaft and Main Bearings
To Fit New Main Bearings and Thrust Washers
To Remove Crankshaft
Balance Weights
Crankshaft Overhaul
To Fit Crankshaft
Crankshaft Rear End Rope Oil Seal
Crankshaft Rear End Lip Seal (Earlier Type)
Crankshaft Rear End Lip Seal (Later Type)
Timing Case and Drive
Camshaft Bush - No.1 Bearing
To Remove Timing Case Cover
To Renew Crankshaft Front Oil Seal
Timing Gears
To Remove Idler Gear and Hub
To Fit Idler Gear and Hub
To Remove Camshaft Gear
To Fit Camshaft Gear
To Remove Fuel Injection Pump Gear
To Fit Injection Pump Gear
To Remove Camshaft
To Fit Camshaft
To Remove Timing Case
To Fit Timing Case
New Timing Case
Timing
Gear Timing Marks
Fuel Injection Pump Timing Marks
To Set Engine Timing
To Check Valve Timing
To Check DPA Fuel Injection Pump Timing by Use of Pump Rotor Marks
To Check Fuel Injection Pump Timing by Use of Tools MS.67B and Adaptor PD.67B-1 and PD.67-2
To Check Mark Angle of DPA Fuel Injection Pump by Use of Tool MS.67B and Adaptor PD.67-3
To Check Mark Angle of Stanadyne Fuel Injection Pump by Use of Tool MS.67B and Adaptor PD.67B-1 and PD.67B-6
Lubrication System
Lubrication Circuit
Lubricating Oil Diagram
Lubricating Oil Pressure
Lubricating Oil Filter
To Renew Lubricating Oil Filter Element
To Renew Lubricating Oil Filter Canister
Lubricating Oil Relief Valve
To Remove Lubricating Oil Sump
To Fit Lubricating Oil Sump
To Remove Lubricating Oil Pump
To Dismantle Lubricating Oil Pump
Lubricating Oil Pump Inspection
To Assemble Lubricating Oil Pump
To Fit Lubricating Oil Pump
Cooling System
To Check and Adjust Fan Belt Tension
To Drain Cooling System
To Remove Water Pump
To Dismantle Water Pump
To Assemble Water Pump
To Fit Pump to Engine
Thermostat
Fuel System
Fuel Filters
To Renew Fuel Filter Element (Current Engines)
To Renew Fuel Filter Element (Earlier Engines)
To Remove Air from Fuel System
Fuel Lift Pump
To Test Fuel Lift Pump When Fitted to Engine
To Check Pressure Output of Fuel Lift Pump When Fitted to Engine
To Remove Fuel Lift Pump
To Dismantle Fuel Lift Pump
To Assemble Fuel Lift Pump
To Fit Fuel Lift Pump
Fuel Injection Pump
To Remove Fuel Injection Pump
To Set Maximum no Load Speed
To Fit Fuel Injection Pump
High Pressure Fuel Pipes
Flywheel and Flywheel Housing
To Remove and Fil Flywheel
Flywheel Ring Gear
Alignment of Flywheel Housing
Electrical System
Electrical Equipment
Alternators
Precautions
Maintenance
To Test Alternator on Engine
Alternator Output Test - Regulator Disconnected
Starter Motor
To Test Regulator
To Test Dynamo on Engine

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