Perkins 1106C Genset Manuals

Manuals and User Guides for Perkins 1106C Genset. We have 3 Perkins 1106C Genset manuals available for free PDF download: Troubleshooting Manual, Operation And Maintenance Manual, Systems Operation Testing And Adjusting

Perkins 1106C Genset Troubleshooting Manual (188 pages)

Brand: Perkins | Category: Engine | Size: 1.99 MB

Important Safety Information
2
Table of Contents
3
Troubleshooting Section
5
Electronic Troubleshooting
5
System Overview
5
Fuel Injection
6
Glossary
7
Electronic Service Tools
11
Indicator Lamps
13
Replacing the ECM
16
Self-Diagnostics
17
Sensors and Electrical Connectors
17
Engine Wiring Information
21
ECM Harness Connector Terminals
24
Programming Parameters
26
Test ECM Mode
26
ECM Snapshot
26
Factory Passwords
28
Flash Programming
28
Injector Trim File
29
Speed Demand Input Setup
30
Customer Specified Parameters
32
Customer Specified Parameters Table
35
Customer Specified Parameters Worksheet
36
System Configuration Parameters
37
Troubleshooting Without a Diagnostic Code
38
Alternator Noise
38
Alternator will Not Charge
38
Battery
39
Can Not Reach Top Engine RPM
39
Coolant in Engine Oil
41
Coolant Temperature Is too High
42
ECM will Not Accept Factory Passwords
43
ECM will Not Communicate with Other Systems or Display Modules
44
Electronic Service Tool will Not Communicate with ECM
44
Engine Cranks but will Not Start
45
Electronic Control System
47
Engine Has Early Wear
48
Engine Misfires, Runs Rough or Is Unstable
49
Glow Plugs
50
Engine Oil in Cooling System
51
Engine Vibration
52
Engine will Not Crank
53
Excessive Black Smoke
54
Excessive Engine Oil Consumption
56
Excessive Fuel Consumption
57
Air Inlet and Exhaust System
58
Excessive Valve Lash
59
Excessive White Smoke
60
Intake Air Temperature Is too High
61
Intermittent Engine Shutdown
62
Intermittent Low Power or Power Cutout
63
Low Engine Oil Pressure
64
Low Power/Poor or no Response to Throttle
65
Mechanical Noise (Knock) in Engine
68
Noise Coming from Cylinder
68
Troubleshooting with a Diagnostic Code
70
Diagnostic Code Cross Reference
70
No Diagnostic Codes Detected
72
CID 0001 Fmi 02
72
CID 0001 Fmi 05
73
CID 0001 Fmi 06
73
CID 0001 Fmi 07
74
CID 0002 Fmi 02
74
CID 0002 Fmi 05
74
CID 0002 Fmi 06
75
CID 0002 Fmi 07
75
CID 0003 Fmi 02
75
CID 0003 Fmi 05
76
CID 0003 Fmi 06
76
CID 0003 Fmi 07
77
CID 0004 Fmi 02
77
CID 0004 Fmi 05
77
CID 0004 Fmi 06
78
CID 0004 Fmi 07
78
CID 0005 Fmi 02
79
CID 0005 Fmi 05
79
CID 0005 Fmi 06
80
CID 0005 Fmi 07
80
CID 0006 Fmi 02
80
CID 0006 Fmi 05
81
CID 0006 Fmi 06
81
CID 0006 Fmi 07
82
CID 0041 Fmi 03
82
CID 0041 Fmi 04
82
CID 0091 Fmi 03
83
CID 0091 Fmi 04
83
CID 0091 Fmi 08
84
CID 0100 Fmi 03
84
CID 0100 Fmi 04
85
CID 0100 Fmi 10
85
CID 0110 Fmi 03
86
CID 0110 Fmi 04
86
CID 0168 Fmi 00
86
CID 0168 Fmi 01
87
CID 0168 Fmi 02
87
CID 0172 Fmi 03
88
CID 0172 Fmi 04
88
CID 0190 Fmi 08
89
CID 0247 Fmi 09
89
CID 0247 Fmi 12
89
CID 0253 Fmi 02
90
CID 0261 Fmi 11
90
CID 0262 Fmi 03
90
CID 0262 Fmi 04
91
CID 0268 Fmi 02
91
CID 0342 Fmi 08
91
CID 0526 Fmi 05
92
CID 0526 Fmi 06
92
CID 0526 Fmi 07
92
CID 1779 Fmi 05
93
CID 1779 Fmi 06
93
CID 1785 Fmi 03
93
CID 1785 Fmi 04
94
CID 1785 Fmi 10
94
CID 1797 Fmi 03
95
CID 1797 Fmi 04
95
CID 1834 Fmi 02
96
CID 2246 Fmi 06
96
Troubleshooting with an Event Code
97
Event Codes
97
E172 High Air Filter Restriction
97
E232 High Fuel/Water Separator Water Level
97
E360 Low Engine Oil Pressure
97
E361 High Engine Coolant Temperature
99
E362 Engine Overspeed
100
E396 High Fuel Rail Pressure
101
E398 Low Fuel Rail Pressure
101
E539 High Intake Manifold Air Temperature
102
E2143 Low Engine Coolant Level
103
Diagnostic Functional Tests
104
Volt Sensor Supply Circuit - Test
104
CAN Data Link Circuit - Test
111
Data Link Circuit - Test
114
ECM Memory - Test
120
Electrical Connectors - Inspect
121
Engine Pressure Sensor Open or Short Circuit - Test
125
Engine Speed/Timing Sensor Circuit - Test
132
Engine Temperature Sensor Open or Short Circuit - Test
140
Fuel Rail Pump Solenoid - Test
145
Ignition Keyswitch Circuit and Battery Supply Circuit - Test
150
Indicator Lamp Circuit - Test
155
Injector Data Incorrect - Test
158
Injector Solenoid Circuit - Test
160
Speed Demand Circuit (Analog) - Test
168
Speed Demand Circuit (Digital) - Test
171
Starting Aid (Glow Plug) Relay Circuit - Test
174
Wastegate Solenoid - Test
178
Index
183

Perkins 1106C Genset Operation And Maintenance Manual (92 pages)

Brand: Perkins | Category: Engine | Size: 1.55 MB

Table of Contents

3
- Important Safety Information
  2
  - Table of Contents
    3
- Foreword
  4
- Safety Section
  
  5
  - Safety Messages
    5
  - General Hazard Information
    7
    
    Containing Fluid Spillage
    8
    
    Fluid Penetration
    8
    
    Pressure Air and Water
    8
  - Burn Prevention
    9
  - Fire Prevention and Explosion Prevention
    9
  - Crushing Prevention and Cutting Prevention
    11
    
    Fire Extinguisher
    11
    
    Lines, Tubes and Hoses
    11
  - Mounting and Dismounting
    11
  - High Pressure Fuel Lines
    12
  - Before Starting Engine
    13
  - Engine Starting
    13
  - Engine Stopping
    14
  - Electrical System
    14
  - Engine Electronics
    15
    
    Grounding Practices
    15
- Product Information Section
  
  17
  - General Information
    17
  - Model Views
    18
    
    Engine Description
    19
    
    Engine Speciﬁcations
    19
    
    Electronic Engine Features
    20
    
    Engine Cooling and Lubrication
    20
  - Product Identiﬁcation Information
    22
    
    Record for Reference
    22
    
    Reference Numbers
    22
    
    Emissions Certiﬁcation Film
    23
    
    Label for Compliant Engines
    23
- Operation Section
  
  24
  - Lifting and Storage
    24
  - Gauges and Indicators
    26
  - Features and Controls
    28
    
    Sensor Locations
    29
    
    Failure of Sensors
    32
    
    Fuel Pressure Sensor
    32
  - Engine Diagnostics
    34
    
    Diagnostic Lamp
    34
    
    Fault Logging
    36
  - Engine Starting
    38
    
    Cold Weather Starting
    38
    
    Starting the Engine
    38
    
    Starting with Jump Start Cables
    39
    
    After Starting Engine
    40
  - Engine Operation
    41
    
    Fuel Conservation Practices
    41
  - Engine Stopping
    42
    
    After Stopping Engine
    42
    
    Emergency Stopping
    42
  - Cold Weather Operation
    44
    
    Recommendations for the Coolant
    44
    
    Idling the Engine
    45
    
    Recommendations for Coolant Warm up
    45
    
    Fuel Filters
    47
    
    Fuel Heaters
    47
    
    Fuel Related Components in Cold Weather
    47
    
    Fuel Tanks
    47
    
    Cooling System
    48
    
    Lubrication System
    48
- Maintenance Section
  
  48
  - Fluid Recommendations
    48
  - Reﬁll Capacities
    48
    
    General Lubricant Information
    48
    
    Engine Oil
    49
    
    Aftermarket Oil Additives
    51
Maintenance Interval Schedule

53

Perkins 1106C Genset Systems Operation Testing And Adjusting (84 pages)

Brand: Perkins | Category: Inverter | Size: 1.52 MB

Table of Contents
3
General Information

4
Systems Operation Section

4
- Introduction
  4
Engine Operation

6
- Basic Engine
  6
- Air Inlet and Exhaust System
  10
- Cooling System
  13
- Lubrication System
  14
- Electrical System
  15
- Cleanliness of Fuel System Components
  16
- Fuel Injection
  18
- Electronic Control System
  25
- Power Sources
  33
- Glossary of Electronic Control Terms
  36
Fuel System

42
Testing and Adjusting Section

42
- Fuel System
  42
- Fuel System - Inspect
  42
- Air in Fuel - Test
  42
- Finding Top Center Position for No. 1 Piston
  45
- Fuel Injection Timing - Check
  45
- Fuel Quality - Test
  46
- Fuel System - Prime
  47
- Gear Group (Front) - Time
  48
Air Inlet and Exhaust System

50
- Air Inlet and Exhaust System - Inspect
  50
- Turbocharger - Inspect
  51
- Compression - Test
  53
- Engine Valve Lash - Inspect/Adjust
  54
- Valve Depth - Inspect
  56
- Valve Guide - Inspect
  57
Lubrication System

59
Cooling System

62
- Cooling System - Check
  62
- Cooling System - Inspect
  62
- Cooling System - Test
  63
- Engine Oil Cooler - Inspect
  65
- Water Temperature Regulator - Test
  66
- Water Pump - Inspect
  67
Basic Engine

68
- Piston Ring Groove - Inspect
  68
- Connecting Rod - Inspect
  68
- Cylinder Block - Inspect
  70
- Cylinder Head - Inspect
  71
- Piston Height - Inspect
  72
- Flywheel - Inspect
  72
- Flywheel Housing - Inspect
  73
- Gear Group - Inspect
  75
- Vibration Damper - Check
  75
Electrical System

77
- Alternator - Test
  77
- Battery - Test
  78
- Charging System - Test
  78
- V-Belt - Test
  78
- Electric Starting System - Test
  79
- Glow Plugs - Test
  81
- Index
  82

Perkins Categories

Engine Lifting Systems Analytical Instruments Excavators Personal Care Products

More Perkins Manuals

Perkins 1106C Genset Manuals

Perkins 1106C Genset Troubleshooting Manual (188 pages)

Table of Contents

Perkins 1106C Genset Operation And Maintenance Manual (92 pages)

Table of Contents

Table of Contents

Safety Section

Product Information Section

Operation Section

Maintenance Section

Maintenance Interval Schedule

Warranty Section

Index Section

Perkins 1106C Genset Systems Operation Testing And Adjusting (84 pages)

Table of Contents

General Information

Systems Operation Section

Engine Operation

Fuel System

Testing and Adjusting Section

Air Inlet and Exhaust System

Lubrication System

Cooling System

Basic Engine

Electrical System

Related Products

Perkins Categories