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Perkins T6.3544 Workshop Manual

Diesel

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Table Of Contents

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Contents
Table of Contents
Bookmarks

Table of Contents

Contents
Engine Number Location
Safety Precautions
Asbestos Joints
Engine Photographs
View of Fuel Pump Side of 6.3544 Engine
View of Camshaft Side of 6.3544 Engine
View of Fuel Pump Side of T6.3544 Engine
View of Camshaft Side of T6.3544 Engine
View of Fuel Pump Side of T6.3544CC (Air Charge Cooled) Engine
View of Camshaft Side of T6.3544CC (Air Charge Cooled) Engine
Technical Data
Manufacturing Data and Dimensions
Fuel Injection Pump Static Checking Angles
Technical Data: Atomisers
Technical Data: Electrical System
Service Wear Limits
Fault Finding
Fault Finding Chart
Key to Fault Finding Chart
Cylinder Head
To Remove the Cylinder Head
To Fit the Cylinder Head
"No Hot Torque" Method to Tighten Cylinder Head Fasteners
To Check or Adjust Valve Tip Clearances
To Remove Valves
Valve Assembly
To Fit Valves
Valve Guides
Cylinder Head Overhaul
Valves and Valve Seats
Valve Seat Inserts
Valve Springs
Rocker Shaft Assembly
Push Rods
Breather Vent Value
Pistons and Connecting Rods
To Remove Piston and Rod Assembly
To Remove Pistons and Rings from Connecting Rods
Pistons and Connecting Rods: Inspection
Pistons and Connecting Rods: to Renew Small End Bush
To Check Piston Ring Gaps
To Assembly Pistons and Connecting Rods
To Fit Piston Rings
To Fit Piston and Connecting Rod
Cylinder Block and Liners
To Renew Service Cylinder Liners
Crankshaft and Main Bearings
To Renew Thrust Washers
To Remove Crankshaft
Crankshaft Regrinding
To Fit Crankshaft
Crankshaft Rear Oil Seal
To Fit Oil Seal in Its Housing
To Fit Oil Seal and Housing
Timing Case and Drive
To Remove Timing Case, Camshaft Gear and Auxiliary Drive Gear
To Renew Crankshaft Front Oil Seal
To Refit Timing Case, Camshaft Gear and Auxiliary Drive Gear
To Remove Idler Gears and Hubs
To Refit Idler Gears and Hubs
To Remove Camshaft and Tappets
To Replace Camshaft and Tappets
To Remove Auxiliary Drive Shaft and Fuel Pump Drive Shaft
To Refit Auxiliary Drive Shaft and Fuel Pump Drive Shaft
Auxiliary Drive Spray Tube
Checking the Timing Gear Backlash
Timing
Timing Marks
How to Set the Accurate TDC Position of Number 1 Piston
To Reset Engine Timing
How to Check the Basic Timing (CAV and Bosch Fuel Injection Pumps)
Basic Timing of the Fuel Injection Pump
How to Check the Engine Check Angle (with Churchill Tool MS.67B)
How to Check the Timing of a CAV Fuel Injection Pump
How to Check the Timing of a Bosch Fuel Injection Pump
How to Check the Mark Angle of the Fuel Injection Pump (with Churchill Tool MS.67B)
Checking Valve Timing
Lubricating System
Oil Circulation
To Remove/Replace Sump
Oil Strainer
To Remove/Dismantle Oil Pump
Inspection of Oil Pump
To Re-Assemble and Refit Oil Pump
To Remove and Dismantle the Pressure Relief Valve Assembly
To Assemble and Refit the Pressure Relief Valve Assembly
Oil Coolers
To Remove Oil Cooler
To Dismantle Oil Cooler
To Re-Assemble Oil Cooler
To Test an Oil Cooler
Adaptor-Cooler to Cylinder Block
To Refit Oil Cooker
To Renew Lubricating Oil Filter Element
Cooling System
Cooling System: Fan Belts
To Drain the Cooling System
To Remove and Refit Thermostats
To Test the Thermostats
To Remove Water Pump
To Dismantle Water Pump
To Re-Assemble Water Pump
To Fit the New Water Seal
Ceramic Seals
To Refit Water Pump
Piston Cooling Jets
To Remove/Refit Piston Cooling Jets
Nozzle Positioning
Charge Cooler (Integral Air/Water)
Air Filters and Fuel System
Air Cleaners
Dry Type Two Stage "Cyclopac"
Dry Type Two Stage "Cyclone"
Dry Type Two Stage "Duo-Dry"
Dry Type, Multi-Element "Rotopamic"
Oil Bath Air Cleaner
Air Charge Cooling
Fuel Filters
To Renew Fuel Filter Elements
Pressure Checking of Fuel Lift Pumps
To Remove and Fit Fuel Lift Pump
To Dismantle Fuel Lift Pump
To Re-Assemble the Fuel Lift Pump
Fuel Injection Pump
To Remove the Fuel Injection Pump
To Fit the Fuel Injection Pump
Maximum Speed Setting
Idling Speed Setting
Atomisers
How to Eliminate Air from the Fuel System
Thermostat
Thermostat Failure
Flywheel and Flywheel Housing
To Remove/Refit the Flywheel
Flywheel Ring Gear
Flywheel Alignment
To Remove/Refit the Flywheel Housing
Turbocharger
Turbocharger: Maintenance
Turbocharger: Fault Diagnosis
Turbocharger: Reconditioning
Holset 3LD: Dismantling
Holset 3LD: Cleaning Procedure
Holset 3LD: Internal Parts Inspection
Holset 3LD: Re-Assembly
Holset 3LD: Schedule of Tolerances
Airesearch T-04B: Dismantling
Airesearch T-04B: Cleaning
Airesearch T-04B: Internal Parts Inspection
Airesearch T-04B: Re-Assembly
Schwitzer 3LM and S.76: Dismantling
Schwitzer 3LM and S.76: Cleaning
Schwitzer 3LM and S.76: Parts Inspection
Schwitzer 3LM and S.76: Re-Assembly
Turbocharger: Installation Check List
Alternator and Starter Motor
Alternator: Precautions
Alternator: Maintenance
Alternator: Fault Finding on AC5
Testing the 17ACR, 18ACR, 25ACR and A133/65 in Position
Alternator Output Test with Regulator Inoperative
Regulator Test
Starter Motor Model M50: Testing on the Application
Starter Motor Model M50: Maintenance: Brush Gear and Commutator
Starter Motor Model CA45: Testing on the Application
Starter Motor Model CA45: Maintenance: Brush Gear and Commutator
Compressor
Compressor: Preventive Maintenance
To Remove/Replace Compressor
Clayton Dewandre SC6 Compressor
Clayton Dewandre SC6 Compressor: Inspection of Parts
Bendix Westinghouse Twin 9 Compressor: to Dismantle
Bendix Westinghouse Twin 9 Compressor: to Re-Assemble Compressor
Bendix Westinghouse Twin 9 Compressor: Reconditioning
Drive Coupling (Holset)
Exhauster: Operation
Servicing Exhauster
Exhauster: Cleaning and Inspection
To Remove the Exhauster
Exhausters: Overhaul
Approved Service Tools
Index
6.3544M Series Range 4 Series 6 HD Series Marine Diesel Engines
6.3544M Series Range 4 Series 6 HD Series Marine Diesel Engines: Contents
View of Fuel Pump Side of 6.3544M Engine
View of Camshaft Side of 6.3544M Engine
View of Fuel Pump Side of T6.3544M Engine
View of Camshaft Side of T6.3544M Engine
Front View of HT6.3544M Engine
Rear View of HT6.3544M Engine
6.3544M Series Engines: General Data
6.3544M Series Engines: Fuel Injection Pump Static Checking Angles
6.3544M Series Engines: to Remove the Cylinder Head
6.3544M Series Engines: to Fit the Cylinder Head
6.3544M Series Engines: 'No Hot Torque' Method to Tighten Cylinder Head Fasteners
6.3544M Series Engines: Valve Springs
6.3544M Series Engines: Manifolds
6.3544M Series Engines: Valve Springs Technical Data
6.3544M Series Engines: Pistons and Connecting Rods
6.3544M Series Engines: to Fit Piston Rings
6.3544M Series Engines: Checking Valve Timing
6.3544M Series Engines: Lubrication System
6.3544M Series Engines: Oil Circulation
6.3544M Series Engines: to Replace Sump
6.3544M Series Engines: to Remove Sump
6.3544M Series Engines: Oil Strainer
6.3544M Series Engines: to Remove Oil Pump
6.3544M Series Engines: to Dismantle Oil Pump
6.3544M Series Engines: Inspection of Oil Pump
6.3544M Series Engines: to Re-Assemble and Refit Oil Pump
6.3544M Series Engines: to Remove and Fit Scavenge Pump
6.3544M Series Engines: to Dismantle Scavenge Pump
6.3544M Series Engines: to Remove and Dismantle the Pressure Relief Valve Assembly
6.3544M Series Engines: to Assemble and Refit the Pressure Relief Valve Assembly
6.3544M Series Engines: to Test Oil Coolers
6.3544M Series Engines: Adaptor - Filter to Cylinder Block
6.3544M Series Engines: Lubricating Oil Filter
6.3544M Series Engines: to Renew Lubricating Oil Filter Element
6.3544M Series Engines: Technical Data: Lubrication
6.3544M Series Engines: Cooling System
6.3544M Series Engines: Multi-Cooler Operation
6.3544M Series Engines: Mani-Cooler Operation
6.3544M Series Engines: Fillig the Closed Circuit Cooling System
6.3544M Series Engines: to Remove and Refit Thermostats
6.3544M Series Engines: Sea Water Pump
6.3544M Series Engines: to Dismantle the Sea Water Pump
6.3544M Series Engines: to Assemble the Sea Water Pump
6.3544M Series Engines: Multi-Cooler Dismantling and Removal
6.3544M Series Engines: Cleaning the Multi-Cooler Heat Exchanger Section
6.3544M Series Engines: Re-Assembly of Multi-Cooler Heat Exchanger Section
6.3544M Series Engines: Mani-Cooler Dismantling and Removal
6.3544M Series Engines: Engine Gearbox and Air Charge Coolers
6.3544M Series Engines: Re-Assembly of Mani-Cooler Heat Exchanger Section
6.3544M Series Engines: Drive Belts
6.3544M Series Engines: Technical Data: Oil Cooler/Multi/Mani-Coolers
6.3544M Series Engines: Air Filters
6.3544M Series Engines: Turbocharger
Dismantling H1B Turbocharger
Dismantling H2A and H1C Turbocharger
6.3544M Series Engines: Turbocharger: Cleaning Procedure
6.3544M Series Engines: Turbocharger: Internal Parts Inspection
6.3544M Series Engines: to Assemble Turbocharger
6.3544M Series Engines: Technical Data: Turbocharger
6.3544M Series Engines: Alternator and Starter Motor
6.3544M Series Engines: Alternator and Starter Motor: Fault Finding
6.3544M Series Engines: 'ON Engine' Fault Finding
6.3544M Series Engines: Fitting Starter Motor to Engine
6.3544M Series Engines: Alternator and Starter Motor: Technical Data

Quick Links

1 View of Fuel Pump Side of 6.3544 Engine
2 Technical Data
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6.3544 6.3724

Perkins T6.3544 Workshop Manual

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