Perkins 854E-E34TA Manuals

Manuals and User Guides for Perkins 854E-E34TA. We have 3 Perkins 854E-E34TA manuals available for free PDF download: Troubleshooting Manual, Operation And Maintenance Manual, Systems Operation Testing And Adjusting

Perkins 854E-E34TA Troubleshooting Manual (252 pages)

Brand: Perkins | Category: Engine | Size: 1.86 MB

Table of Contents
3
Introduction

5
Troubleshooting Section

5
Electronic System Overview

9
- System Overview
  9
- Component Location
  10
- Diesel Particulate Filter Regeneration
  19
- Engine Monitoring System
  19
- Diagnostic Capabilities
  19
- Electrical Connectors
  20
Configuration Parameters

22
Configurationparameters

23
Diagnostic Trouble Codes

23
Diagnostictrouble Codes

31
Symptom Troubleshooting

31
Circuit Tests

121
- Data Link - Test
  121
- ECM Memory - Test
  124
- Electrical Power Supply - Test
  127
- Glow Plug Starting Aid - Test
  131
- Idle Validation - Test
  137
- Indicator Lamp - Test
  144
- Injector Data Incorrect - Test
  147
- Injector Solenoid - Test
  150
- Mode Selection - Test
  155
- Motorized Valve - Test
  158
- Oxygen Level - Test
  163
- Power Take-Off - Test
  169
- Relay - Test (Start Relay)
  174
- Relay - Test (ECM Main Relay)
  179
- Sensor Signal (Analog, Active) - Test
  183
- Sensor Signal (Analog, Passive) - Test
  190
- Sensor Supply - Test
  195
- Solenoid Valve - Test
  199
- Speed Control - Test
  205
- Speed/Timing - Test
  210
- Switch Circuits - Test (Throttle Switch)
  218
- Switch Circuits - Test (Engine Oil Pressure Switch)
  221
- Switch Circuits - Test (Air Filter Restriction Switch)
  225
- Valve Position - Test
  229
- Water in Fuel - Test
  234
Service

238
- Service Tool Features
  238
- Electronic Service Tool Does Not Communicate
  239
- ECM Software - Install
  241
- ECM - Replace
  242
- Electrical Connectors - Inspect
  243
- Injector Code - Calibrate
  246
Indexsection

248
- Index
  248

Perkins 854E-E34TA Operation And Maintenance Manual (119 pages)

Industrial Engines

Brand: Perkins | Category: Engine | Size: 2.2 MB

Table of Contents

3
- Important Safety Information
  2
  - Table of Contents
    3
- Foreword
  4
- Safety Section
  
  5
  - Safety Messages
    5
    
    Universal Warning
    5
  - General Hazard Information
    6
    
    Pressurized Air and Water
    7
    
    Asbestos Information
    8
    
    Containing Fluid Spillage
    8
    
    Fluid Penetration
    8
  - Burn Prevention
    9
    
    Dispose of Waste Properly
    9
    
    Induction System
    9
  - Fire Prevention and Explosion Prevention
    10
  - Crushing Prevention and Cutting Prevention
    12
    
    Fire Extinguisher
    12
  - Mounting and Dismounting
    12
    
    Lines, Tubes, and Hoses
    12
  - High Pressure Fuel Lines
    12
  - Before Starting Engine
    14
  - Engine Starting
    14
  - Engine Stopping
    14
  - Electrical System
    14
    
    Grounding Practices
    15
  - Engine Electronics
    16
- Product Information Section
  
  17
  - General Information
    17
    
    Engine Specifications
    22
    
    Product Description
    22
    
    Electronic Engine Features
    23
    
    Engine Cooling and Lubrication
    23
    
    Aftermarket Products and Perkins Engines
    24
    
    Engine Service Life
    24
  - Product Identification Information
    25
    
    Serial Number Location
    25
    
    Plate Locations and Film Locations
    27
    
    Wall Flow Diesel Particulate Filter (Dpf)
    27
    
    Emissions Certification Film
    28
    
    Through-Flow Diesel Particulate Filter (Dpf)
    28
    
    Record for Reference
    29
    
    Reference Information
    29
- Operation Section
  
  30
  - Lifting and Storage
    30
    
    Condition for Storage
    30
    
    Product Lifting
    30
    
    Open Cooling System
    31
  - Features and Controls
    32
    
    Alarms and Shutoffs
    32
    
    Gauges and Indicators
    32
    
    Aftertreatment Lamps
    33
    
    Indicator Lamps
    33
    
    Monitoring System
    35
    
    Sensors and Electrical Components
    37
    
    Through Flow Aftertreatment
    48
  - Engine Diagnostics
    49
    
    Diagnostic Lamp
    49
    
    Fault Logging
    49
    
    Configuration Parameters
    50
    
    Customer Specified Parameters
    50
    
    System Configuration Parameters
    50
  - Engine Starting
    53
    
    Cold Weather Starting
    53
    
    Starting the Engine
    54
    
    After Starting Engine
    55
  - Engine Operation
    56
    
    Diesel Particulate Filter Regeneration
    56
    
    Regeneration Indicators
    56
    
    System Check
    56
    
    Modes of Regeneration
    57
    
    Regeneration Switch
    57
    
    Fuel Conservation Practices
    59
  - Cold Weather Operation
    60
    
    Idling the Engine
    61
    
    Recommendations for the Coolant
    61
    
    Viscosity of the Engine Lubrication Oil
    61
    
    Fuel Related Components in Cold Weather
    62
    
    Fuel Tanks
    62
    
    Fuel Filters
    63
    
    Fuel Heaters
    63
  - Engine Stopping
    64
    
    After Stopping Engine
    64
    
    Emergency Stopping
    64
    
    Stopping the Engine
    64
- Maintenance Section
  
  66
  - Refill Capacities
    66
    
    Cooling System
    66
    
    Diesel Fuel Requirements
    66
    
    Lubrication System
    66
    
    Diesel Fuel Characteristics
    69
    
    General Lubricant Information
    72
    
    Engine Oil
    73
    
    General Coolant Information
    74
    
    Coolant Recommendations
    76
    
    Elc Cooling System Maintenance
    77
  - Maintenance Recommendations
    80
    
    Coolant System
    80
    
    Fuel System
    80
    
    System Pressure Release
    80
    
    Environmental Factors
    82
    
    Incorrect Maintenance Procedures
    82
    
    Incorrect Operating Procedures
    82
    
    Severe Service Application
    82
Maintenance Interval Schedule

83
- Aftercooler Core - Clean/Test
  84
- Aftercooler Core - Inspect
  84
- Alternator - Inspect
  84
- Alternator and Fan Belts - Replace
  84
- Battery - Replace
  85
- Battery Electrolyte Level - Check
  86
- Battery or Battery Cable - Disconnect
  86
- Coolant (Commercial Heavy-Duty) - Change
  87
- Coolant (ELC) - Change
  88
- Coolant Extender (ELC) - Add
  90
- Coolant Level - Check
  91
  - Engines Without a Coolant Recovery Tank
    91
- Cooling System Supplemental Coolant Additive (SCA) - Test/Add
  92
  - Add the Sca, if Necessary
    92
  - Test for Sca Concentration
    92
- Diesel Particulate Filter - Clean
  93
- Driven Equipment - Check
  93
- Engine - Clean
  93
- Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
  94
- Engine Air Cleaner Service Indicator - Inspect
  94
  - Test the Service Indicator
    94
- Engine Air Precleaner - Check/Clean
  95
  - Engine Breather
    95
- Engine Crankcase Breather Element - Replace
  95
- Engine Mounts - Inspect
  96
- Engine Oil Level - Check
  96
- Engine Oil and Filter - Change
  97
  - Obtain the Sample and the Analysis
    97
  - Drain the Engine Lubricating Oil
    98
  - Replace the Oil Filter
    98
  - Engine Oil Service Reset
    99
  - Fill the Oil Pan
    99
- Engine Oil Sample - Obtain
  97
- Fan Clearance - Check
  100
- Fuel System - Prime
  101
- Element - Replace
  102
  - Remove the Element
    102
  - Install the Element
    103
  - Fuel System Primary Filter/Water Separator - Drain
    104
  - Fuel System Secondary Filter - Replace
    104
  - Drain the Water and the Sediment
    106
  - Fuel Storage Tanks
    106
  - Hoses and Clamps - Inspect/Replace
    106
  - Replace the Hoses and the Clamps
    107
  - Oxygen Sensor - Replace
    108
  - Radiator - Clean
    108
  - Radiator Pressure Cap - Clean/Replace
    109
  - Starting Motor - Inspect
    109
  - Turbocharger - Inspect
    109
  - Walk-Around Inspection
    110
  - Water Pump - Inspect
    111
- Fuel System Primary Filter (Water Separator)
  102
- Warranty Section
  
  112
  - Warranty Information
    112
- Reference Information Section
  
  113
  - Reference Materials
    113
- Index Section
  
  114
  - Index
    114

Perkins 854E-E34TA Systems Operation Testing And Adjusting (92 pages)

Industrial Engines

Brand: Perkins | Category: Engine | Size: 1.78 MB

Table of Contents
3
Systems Operation Section

4
General Information

4
- Introduction
  4
Engine Operation

7
- Basic Engine
  7
- Air Inlet and Exhaust System
  10
- Clean Emissions Module
  15
- Cooling System
  17
- Lubrication System
  19
- Electrical System
  19
- Cleanliness of Fuel System Components
  20
- Fuel Injection
  21
- Electronic Control System
  28
- Power Sources
  41
- Glossary of Electronic Control Terms
  45
Testing and Adjusting Section

50
Fuel System

50
- Fuel System - Inspect
  50
- Air in Fuel - Test
  50
- Finding Top Center Position for No. 1 Piston
  52
- Fuel Injection Timing - Check
  52
- Fuel Quality - Test
  53
- Fuel System - Prime
  54
- Fuel System Pressure - Test
  55
- Gear Group (Front) - Time
  58
Air Inlet and Exhaust System

59
- Air Inlet and Exhaust System - Inspect
  59
- Turbocharger - Inspect
  59
- Exhaust Cooler (NRS) - Test
  62
- Diesel Particulate Filter - Clean
  63
- Compression - Test
  64
- Engine Valve Lash - Inspect
  64
- Valve Depth - Inspect
  65
- Valve Guide - Inspect
  66
Lubrication System

68
Cooling System

70
- Cooling System - Check
  70
- Cooling System - Inspect
  70
- Cooling System - Test
  71
- Engine Oil Cooler - Inspect
  72
- Water Temperature Regulator - Test
  73
- Water Pump - Inspect
  73
Basic Engine

74
- Position the Valve Mechanism before Maintenance Procedures
  74
- Piston Ring Groove - Inspect
  74
- Connecting Rod - Inspect
  75
- Cylinder Block - Inspect
  75
- Cylinder Head - Inspect
  75
- Piston Height - Inspect
  76
- Flywheel - Inspect
  77
- Flywheel Housing - Inspect
  78
- Gear Group - Inspect
  79
- Crankshaft Pulley - Check
  80
Electrical System

81
- Alternator - Test
  81
- Battery - Test
  83
- Charging System - Test
  83
- V-Belt - Test
  84
- Electric Starting System - Test
  85
Indexsection

89
- Index
  89

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Perkins 854E-E34TA Manuals

Perkins 854E-E34TA Troubleshooting Manual (252 pages)

Table of Contents

Introduction

Troubleshooting Section

Electronic System Overview

Configuration Parameters

Configurationparameters

Diagnostic Trouble Codes

Diagnostictrouble Codes

Symptom Troubleshooting

Circuit Tests

Service

Indexsection

Perkins 854E-E34TA Operation And Maintenance Manual (119 pages)

Table of Contents

Table of Contents

Safety Section

Product Information Section

Operation Section

Maintenance Section

Maintenance Interval Schedule

Warranty Section

Reference Information Section

Index Section

Perkins 854E-E34TA Systems Operation Testing And Adjusting (92 pages)

Table of Contents

Systems Operation Section

General Information

Engine Operation

Testing and Adjusting Section

Fuel System

Air Inlet and Exhaust System

Lubrication System

Cooling System

Basic Engine

Electrical System

Indexsection

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