Intake/Exhaust Valves & Seats; Description; Cleaning; Valve Springs - Chrysler Vehicle User Manual

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CYLINDER HEAD COVER (Continued)
(4) Install cylinder head cover assembly to cylin-
der head. Install all bolts, ensuring the two (2) bolts
containing the sealing washer are located in the cen-
ter locations of cover. Tighten bolts in sequence
shown in (Fig. 26). Using a 3 step torque method as
follows:
(a) Tighten all bolts to 4.5 N·m (40 in. lbs.).
(b) Tighten all bolts to 9.0 N·m (80 in. lbs.).
(c) Tighten all bolts to 12 N·m (105 in. lbs.).
Fig. 26 CYLINDER HEAD TIGHTENING SEQUENCE
(5) Install intake manifold.
(6) Install ignition coil and spark plug wires.
Tighten fasteners to 12 N·m (105 in. lbs.).
(7) If the PCV valve was removed, apply Mopar
Thread Sealant with Teflon to threads and install
valve to cylinder head cover. Tighten PCV valve to 8
N·m (70 in. lbs.).
(8) Connect PCV and make-up air hoses to cylin-
der head cover.
INTAKE/EXHAUST VALVES &
SEATS

DESCRIPTION

The four valves per cylinder are opened by using
roller rocker arms which pivot on hydraulic lash
adjusters. The valves have chrome plated valve
stems. Viton rubber valve stem seals are integral
with the spring seats.They have chrome plated stems
to prevent scuffing. Viton rubber valve stem seals are
integral with the spring seats. The valves, spring
retainers,and locks, are the 3 - bead lock design

CLEANING

(1) Clean
all
valves
burned, warped and cracked valves.

VALVE SPRINGS

REMOVAL

REMOVAL - CYLINDER HEAD ON

(1) Remove camshafts.
(2) Rotate crankshaft until piston is at TDC on
compression.
(3) With air hose attached to adapter tool installed
in spark plug hole, apply 90-120 psi air pressure.
(4) Using Special Tool MD-998772-A with adapter
6779 (Fig. 27), compress valve springs and remove
valve locks.
(5) Remove valve spring(s).
(6) Remove valve stem seal(s) by a using valve
stem seal tool (Fig. 29).
Fig. 27 Valve Spring - Removal/Installation
1 - VALVE SPRING COMPRESSOR MD 998772A
2 - AIR HOSE

REMOVAL - CYLINDER HEAD OFF

(1) With cylinder head removed from cylinder
block, compress valve springs using a universal valve
spring compressor.
(2) Remove valve retaining locks, valve spring
retainers, valve stem seals and valve springs.
(3) Before removing valves, remove any burrs
from valve stem lock grooves to prevent dam-
age to the valve guides. Identify valves, locks and
retainers to insure installation in original location.
(4) Inspect the valves. (Refer to 9 - ENGINE/CYL-
INDER HEAD/VALVE SPRINGS - INSPECTION)
ENGINE 2.4L
9 - 29
thoroughly
and
discard

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