Chrysler Vehicle User Manual page 1440

TJ
COWL GRILLE AND SCREEN
REMOVAL
(1) Open the hood and remove the screws that
attach the cowl grille and screen to the cowl (Fig. 1).
(2) Remove the grille and screen from the cowl.
Fig. 1 COWL GRILLE AND SCREEN
1 - COWL GRILLE
2 - COWL GRILLE SCREEN
3 - COWL
4 - U NUT
5 - DASH PANEL TIE ROD
6 - U NUT
INSTALLATION
NOTE: When installing the cowl grille, ensure the
snorkels on the cowl are positioned correctly and in
good condition. Misaligned or damaged seals may
allow water to enter the HEVAC.
(1) Position the cowl screen and grille on the cowl.
(2) Install the screws that attach the grille and
screen to the cowl.
RIGHT FRONT FENDER
REMOVAL
(1) Remove the battery tray. (Refer to 8 - ELEC-
TRICAL/BATTERY SYSTEM/TRAY - REMOVAL)
(2) Remove the air cleaner housing.
(3) Remove the bolts attaching the Power Distribu-
tion Center (PDC) to the fender.
(4) Disengage the PDC wire harness retainers on
the battery tray and fender.
(5) Move and secure the PDC.
(6) Disengage the high pressure air conditioning
line retainer on the fender.
(7) Disengage the front end lighting wire harness
retainers on the fender.
(8) Disengage the battery temperature sensor con-
nector.
(9) Disengage the vacuum line at the reservoir
under the battery tray reinforcement bracket.
(10) Disengage the headlamp wire connector.
(11) Route the fog lamp (if equipped), park lamp
and side marker wire harness through the access
hole in the fender well.
(12) If equipped, remove the fender flare exten-
sion.
(13) Remove the bolts attaching the fender to the
cowl (Fig. 2).
(14) Remove the bolts attaching the fender to the
battery tray reinforcement bracket.
(15) Remove the bolts attaching the fender to the
grille.
(16) Separate the fender from the vehicle.
INSTALLATION
Transfer all related components. Replace harness
retainers if damaged.
(1) Position the fender on the vehicle.
(2) Install the bolts attaching the fender to the
grille.
(3) Install the bolts attaching the fender to the
battery tray reinforcement bracket.
(4) Install the bolts attaching the fender to the
cowl.
(5) If equipped, install the fender flare extension
and body side molding.
(6) Route the fog lamp (if equipped), park lamp
and side marker wire harness through the access
hole in the fender well. Seat the grommet.
(7) Engage the headlamp wire connector.
(8) Engage the battery temperature sensor connec-
tor.
(9) Engage the vacuum line at the reservoir under
the battery tray reinforcement bracket.
(10) Position the front end lighting wire harness
into the retainers on the fender. Engage the retainers
to secure.
(11) Position the high pressure air conditioning
line into the retainer on the fender. Engage the
retainer to secure.
(12) Position the PDC on the fender and install the
bolts.
(13) Position the PDC wire harness into the
retainers on the fender and battery tray. Engage the
retainers to secure.
(14) Install the air cleaner housing.
(15) Install the battery tray. (Refer to 8 - ELEC-
TRICAL/BATTERY SYSTEM/TRAY - INSTALLA-
TION)
EXTERIOR 23 - 27