Chrysler Vehicle User Manual page 1143

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21 - 6
MANUAL - NV1500
MANUAL - NV1500 (Continued)
(2) Position shift socket off to the side so roll pin
removal does not interfere with gears.
(3) Drive out shift socket roll pin with a hammer
and punch.
NOTE: Use proper size punch to prevent damage to
the shift shaft.
(4) Pull shift shaft straight out of rear housing and
shift forks (Fig. 14).
Fig. 14 SHIFT SHAFT
1 - SHIFT SHAFT
2 - 3-4 FORK
3 - SHAFT DETENT NOTCHES
(5) Remove shift socket from rear housing (Fig.
15).
Fig. 15 SHIFT SOCKET AND ROLL PIN
1 - SHAFT BORE
2 - ROLL PIN
3 - SHIFT SOCKET
(6) Remove lever and bushing (Fig. 16).
(7) Rotate 3-4 fork around synchro sleeve until
fork clears shift arms on 1-2 and fifth-reverse forks,
then remove 3-4 fork (Fig. 17).
(8) Remove front reverse idler shaft support bolt
and loosen rear bolt (Fig. 18).
(9) Remove reverse idler shaft support by sliding it
straight out of housing.
(10) Remove rear reverse idler shaft bolt.
Fig. 16 SHIFT SHAFT LEVER AND BUSHING
1 - SHAFT LEVER AND BUSHING
2 - 3-4 FORK
Fig. 17 3-4 SHIFT FORK
1 - 3-4 FORK
2 - 1-2 AND 5TH-REVERSE FORK ARMS
3 - 3-4 SYNCHRO SLEEVE
Fig. 18 REVERSE IDLER SHAFT/SUPPORT BOLT
1 - SUPPORT BOLT
2 - SHAFT BOLT
TJ

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