Chrysler Vehicle User Manual page 1155

21 - 18 MANUAL - NV1500
MANUAL - NV1500 (Continued)
(26) Install third gear on shaft and bearing (Fig.
56).
Fig. 56 THIRD GEAR
1 - THIRD GEAR
2 - BEARING
(27) Install third speed synchro ring on third gear
(Fig. 57).
Fig. 57 THIRD SPEED SYNCHRO RING
1 - THIRD SPEED SYNCHRO RING
2 - THIRD GEAR
(28) Start 3-4 synchro hub on output shaft splines
by hand (Fig. 58).
CAUTION: The 3-4 synchro hub and sleeve can be
installed backwards. One side of the sleeve has two
grooves and offset teeth. This side must be
installed towards 3rd gear (away from 4th gear).
NOTE: The synchro hub is a press fit design. There
may be instances where the press is not necessary.
As long as there is a snug fit between the hub and
the shaft, the hub does not need to be replaced.
Fig. 58 START 3-4 SYNCHRO HUB ON OUTPUT
1 - GROOVED SIDE OF SLEEVE (TO FRONT)
2 - 3-4 SYNCHRO ASSEMBLY
(29) Press 3-4 synchro assembly onto output shaft
with shop press and suitable size pipe tool (Fig. 59).
Press tool must be as close to the hub center as pos-
sible but not contacting the shaft splines.
Fig. 59 3-4 SYNCHRO ASSEMBLY ON SHAFT
1 - PRESS RAM
2 - PIPE TOOL
3 - 3-4 SYNCHRO
4 - THIRD SPEED SYNCHRO RING
(30) Install 3-4 synchro hub new snap ring (Fig.
60) with thickest snap ring that will fit in shaft
groove. Verify snap ring is seated in groove.
SHAFT
TJ