Chrysler Vehicle User Manual page 1349

21 - 212 TRANSFER CASE - NV231
TRANSFER CASE - NV231 (Continued)
Fig. 59 Install Snap-Ring
1 - INPUT GEAR
2 - SNAP-RING
(3) Clean gasket sealer residue from retainer and
inspect retainer for cracks or other damage.
(4) Apply a 3 mm (1/8 in.) bead of Mopar gasket
maker or silicone adhesive to sealing surface of
retainer.
(5) Align cavity in seal retainer with fluid return
hole in front of case.
CAUTION: Do not block fluid return cavity on seal-
ing surface of retainer when applying Mopar gas-
ket maker or silicone adhesive sealer. Seal failure
and fluid leak can result.
(6) Install bolts to hold retainer to transfer case
(Fig. 60). Tighten to 21 N·m (16 ft. lbs.) of torque.
Fig. 60 Install Front Bearing Retainer
1 - FRONT BEARING RETAINER
MAINSHAFT
(1) Lubricate mainshaft splines with recommended
transmission fluid.
(2) Slide drive sprocket onto mainshaft.
(3) Slide mode hub onto mainshaft.
(4) Install mode hub retaining ring. Verify that the
retaining ring is fully seated in mainshaft groove.
SHIFT FORKS AND MAINSHAFT
(1) Install new sector shaft O-ring and bushing
(Fig. 61).
Fig. 61 Sector O-Ring And Bushing Installation
1 - SECTOR BUSHING
2 - O-RING
(2) Install shift sector in case (Fig. 62). Lubricate
sector shaft with transmission fluid before installation.
Fig. 62 Shift Sector Installation
1 - SHIFT SECTOR
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