Chrysler Vehicle User Manual page 1384

TJ
TRANSFER CASE - NV241 (Continued)
Fig. 63 Mainshaft Drive Sprocket Snap-Ring
Installation
1 - MAINSHAFT
2 - DRIVE SPROCKET
3 - SNAP-RING
(8) Support front case on wood blocks so case inte-
rior is facing up. Place blocks between mounting
studs on forward surface of case.
(9) Lubricate mainshaft components with trans-
mission fluid.
(10) Lubricate sector shaft with transmission fluid
and install shift sector in case (Fig. 64). Position slot
in sector so it will be aligned with shift fork pin
when shift forks are installed.
Fig. 64 Shift Sector Installation
1 - FRONT CASE HALF
2 - SHIFT SECTOR
TRANSFER CASE - NV241
(11) Assemble and install range fork and hub (Fig.
65). Be sure hub is properly seated in low range gear
and engaged to the input gear.
(12) Align and insert range fork pin in shift sector
slot.
Fig. 65 Range Fork and Hub Installation
1 - RANGE FORK
2 - RANGE HUB
(13) Install mode fork and mode sleeve (Fig. 66).
Verify that the long side of the mode sleeve is
towards the front of the transfer case.
(14) Install the shift rail (Fig. 67) through the shift
forks and into the shift rail pocket in the front case
half.
Fig. 66 Mode Fork and Sleeve Installation
1 - MODE FORK
2 - MODE SLEEVE
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