Installation - Chrysler Vehicle User Manual

TJ
ENGINE 4.0L (Continued)
(20) Disconnect the fuel supply line at the injector
rail (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/
QUICK CONNECT FITTING - STANDARD PROCE-
DURE).
Fig. 5 Accelerator Cable, Vehicle Speed Control
Cable, Automatic Transmission
1 - ACCELERATOR CABLE
2 - SPEED CONTROL CABLE
3 - QUICK-CONNECT FUEL LINES
4 - AUTOMATIC TRANSMISSION CONTROL CABLE
(21) Remove the fuel line bracket from the intake
manifold.
(22) Remove the air cleaner assembly (Fig. 6).
(23) Disconnect the hoses from the fittings at the
steering gear.
(24) Drain the pump reservoir.
(25) Cap the fittings on the hoses and steering
gear to prevent foreign objects from entering the sys-
tem.
(26) Raise and support the vehicle.
(27) Disconnect the wires from the engine starter
motor solenoid.
(28) Remove the engine starter motor (Refer to 8 -
ELECTRICAL/STARTING/STARTER
REMOVAL).
(29) Disconnect the
exhaust pipe.
(30) Disconnect the exhaust pipe from the mani-
fold.
(31) Remove the exhaust pipe support.
(32) Remove the bending brace (Refer to 9 -
ENGINE/ENGINE BLOCK/WINDAGE
STRUCT SUPPORT - REMOVAL).
MOTOR
oxygen sensor from
TRAY
Fig. 6 Air Cleaner Assembly & Power Steering Pump
1 - POWER STEERING PUMP
2 - AIR CLEANER ASSEMBLY
(33) Remove the engine flywheel/converter housing
access cover.
(34) Mark the converter and drive plate location.
(35) Remove the converter-to-drive plate bolts.
(36) Remove the upper engine flywheel/converter
housing bolts and loosen the bottom bolts.
(37) Remove the engine mount cushion-to-engine
compartment bracket bolts.
(38) Lower the vehicle.
(39) Attach a lifting device to the engine.
(40) Raise the engine off the front supports.
(41) Place a support or floor jack under the con-
verter (or engine flywheel) housing.
(42) Remove the remaining converter (or engine
flywheel) housing bolts.
(43) Lift the engine out of the engine compart-
ment.

INSTALLATION

-
CAUTION: When installing the engine into a vehicle
equipped with an automatic transmission, be care-
the
ful not to damage the trigger wheel on the engine
flywheel.
(1) Attach a lifting device to the engine and lower
the engine into the engine compartment. For easier
installation, it may be necessary to remove the
engine mount bracket as an aid in alignment of the
/
engine to the transmission.
ENGINE 4.0L 9 - 77