Inspection; Installation; Engine Block; Description - Chrysler Vehicle User Manual

9 - 32 ENGINE 2.4L
ROCKER ARMS (Continued)
CAUTION: If cam follower assemblies are to be
reused, always mark position for reassembly in
their original positions.
(5) Using Special Tools 8215 and 8436 slowly
depress valve assembly until rocker arm can be
removed (Fig. 32).
NOTE: It may be necessary to remove additional
brackets or components to allow clearance for tool
handle movement.
(6) Repeat removal procedure for each rocker arm.
Fig. 32 Rocker Arm - Removal/Installation
1 - SPECIAL TOOL 8215
2 - ROCKER ARM
3 - SPECIAL TOOL 8436

INSPECTION

Inspect the rocker arm for wear or damage (Fig.
33). Replace as necessary.
Fig. 33 Rocker Arm - Typical
1 - TIP
2 - LASH ADJUSTER POCKET
3 - ROLLER

INSTALLATION

(1) Lubricate rocker arm with clean engine oil.
(2) Using Special Tools 8215 and 8436 slowly
depress valve assembly until rocker arm can be
installed on the hydraulic lifter and valve stem.
(3) Repeat installation procedure for each rocker
arm.
(4) Install spark plugs.
(5) Install fuel rail. (Refer to 14 - FUEL SYSTEM/
FUEL DELIVERY/FUEL RAIL - INSTALLATION)
(6) Install cylinder head cover. (Refer to 9 -
ENGINE/CYLINDER
COVER(S) - INSTALLATION)

ENGINE BLOCK

DESCRIPTION

The cast iron cylinder block is a two-piece assem-
bly, consisting of the cylinder block and bedplate (Fig.
34). The bedplate incorporates the main bearing caps
and bolts to the cylinder block. This design offers a
much stronger lower end and increased cylinder
block rigidity. The rear oil seal retainer is integral
with the block. The bedplate and block are serviced
as an assembly.
Fig. 34 2.4L Cylinder Block and Bedplate - Typical
1 - CYLINDER BLOCK
2 - BEDPLATE

STANDARD PROCEDURE

STANDARD PROCEDURE - PISTON TO

CYLINDER BORE FITTING

Piston and cylinder wall must be clean and dry.
Piston diameter should be measured 90 degrees to
piston pin about 14 mm (9/16 inch.) from the bottom
of the skirt as shown in (Fig. 36). Cylinder bores
should be measured halfway down the cylinder bore
and transverse to the engine crankshaft center line
shown in (Fig. 35). Refer to for Engine Specifications
(Refer to 9 - ENGINE - SPECIFICATIONS). Correct
HEAD/CYLINDER
TJ
HEAD