Chrysler Vehicle User Manual page 1177

21 - 40 MANUAL - NV3550
MANUAL - NV3550 (Continued)
Fig. 32 REAR ADAPTER HOUSING COMPONENTS
1 - BEARING RETAINER
2 - RETAINER BOLTS (3)
3 - IDLER SHAFT NOTCH
4 - COUNTERSHAFT REAR BEARING RACE
5 - REAR BEARING
OUTPUT SHAFT
NOTE: The synchronizer hubs and sleeves are dif-
ferent and must not be intermixed. Remove each
synchronizer unit as an assembly to avoid intermix-
ing parts. Reference mark or tag each synchro hub
and sleeve for correct assembly.
(1) Remove snap ring that secures 3-4 synchro hub
on output shaft.
(2) Remove 3-4 synchro assembly, third gear synchro
ring and third gear with shop press and Bearing Splitter
1130. Position splitter between second and third gears.
(3) Remove third gear needle bearing (Fig. 33).
Fig. 33 THIRD GEAR NEEDLE BEARING
1 - THIRD GEAR NEEDLE BEARING
(4) Remove retaining ring that secures two-piece
thrust washer on shaft (Fig. 34). Use a small pry tool
to remove retaining ring.
Fig. 34 THRUST WASHER
1 - PRY TOOL
2 - THRUST WASHER RETAINING RING
(5) Remove two-piece thrust washer (Fig. 35). Note
position of washer locating lugs in shaft notches for
installation reference.
Fig. 35 TWO-PIECE THRUST WASHER
1 - SECOND GEAR
2 - THRUST WASHER (2-PIECE)
3 - WASHER LOCATING LUG
(6) Remove second gear and needle bearing (Fig.
36).
(7) Remove second gear synchro ring, synchro fric-
tion cone and synchro cone (Fig. 37).
(8) Remove interim ring.
(9) Remove 1-2 synchro hub snap ring.
(10) Remove 1-2 synchro hub and sleeve and first
gear from output shaft with press and Bearing Split-
ter 1130 (Fig. 38). Position splitter between first and
reverse gears.
TJ