Chrysler Vehicle User Manual page 1353

21 - 216 TRANSFER CASE - NV231
TRANSFER CASE - NV231 (Continued)
(3) Install new seal washer on front output shaft
(Fig. 77).
(4) Lubricate yoke hub with transmission fluid and
install yoke on front shaft.
(5) Install new seal washer on front shaft.
(6) Install yoke and new yoke nut on front output
shaft (Fig. 76).
(7) Tighten yoke nut to 122-176 N·m (90-130 ft.
lbs.) torque. Use Tool C-3281, or similar tool to hold
yoke while tightening yoke nut.
Fig. 76 Output Shaft Yoke Installation
1 - OUTPUT SHAFT YOKE
2 - YOKE NUT
Fig. 77 Seal Washer Installation
1 - YOKE SEAL WASHER
REAR RETAINER
(1) Apply bead of Mopar Sealer P/N 82300234, or
Loctite™ Ultra Gray, to mating surface of rear
retainer. Sealer bead should be a maximum of 3/16
inch.
(2) Install rear retainer on rear case. Tighten
retainer bolts to 20-27 N·m (15-20 ft. lbs.) torque.
(3) Install rear bearing I.D. retaining ring and
spacer on output shaft.
(4) Apply liberal quantity of petroleum jelly to new
rear seal and to output shaft. Petroleum jelly is
needed to protect seal lips during installation.
(5) Slide seal onto Seal Protector 6992 (Fig. 78).
Slide seal protector and seal onto output shaft.
(6) Slide Installer C-4076-B onto seal protector
with the recessed side of the tool toward the seal.
Drive seal into rear bearing retainer with Installer
C-4076-B and Handle MD-998323 (Fig. 79).
Fig. 78 Output Shaft Seal and Protector
1 - OUTPUT SHAFT SEAL
2 - SPECIAL TOOL 6992
3 - TRANSFER CASE
Fig. 79 Rear Seal Installation
1 - SPECIAL TOOL C-4076-B
2 - SPECIAL TOOL MD-998323
3 - TRANSFER CASE
NOTE: Vehicles built with a 4.0L engine and a man-
ual transmission use a damper weight on the trans-
fer case output shaft. Be sure to identify the
transfer case before proceeding.
(7) Install a new output shaft rear slinger with
Installer 8408, if the vehicle is not equipped with an
output shaft damper.
TJ