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btsr MATRIX CUBE Operating Manual

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MATRIX CUBE
Operating Manual
ENGLISH
Rev. 4.2 – April 2014

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Summary of Contents for btsr MATRIX CUBE

  • Page 1 MATRIX CUBE Operating Manual ENGLISH Rev. 4.2 – April 2014...
  • Page 2 Copyright – BTSR International SpA - All rights reserved. This manual is entrusted to the users of MATRIX CUBE system used to control/monitor the application tension of elastic yarns on automatic diapers production lines. You are kindly recommended to thoroughly read the instructions provided by this manual prior to connect and use the system.
  • Page 3 Introduction...
  • Page 5 Introduction Introduction The MATRIX CUBE has been developed by BTSR International S.p.A. to optimize the elastic yarn application on automatic diapers production lines. Since, for space reason it is impossible to install feeding devices (such as BTSR ULTRAFEEDER devices) on the exact application point of the elastic yarns along the production line, an innovative solution based upon two independent (yet interactive) tension control/adjustment systems has been developed: •...
  • Page 6 The passing from a run out spool to the next spool is detected by yarn running sensors which inform the operator about the occurred spool change through a message displayed both on SMART MATRIX CUBE terminal and on the display of DIAPER FEEDER device that controls the involved position. This allows the operator to replace the run-out spool, while the machine continues to operate with the new spool.
  • Page 7 . For more information, please refer to Section 1. Manual Objectives This manual has been written to provide the users of MATRIX CUBE system with the essential information required to: •...
  • Page 8 Introduction Prescription for a Safe Use of the System The parts of MATRIX CUBE system which may cause an exposure to the hazards listed on Harmonized Standard EN ISO 14121-1:2007 Machinery Safety – Principle of Risk Assessment are the following:...
  • Page 9 Any claim shall be notified without delay, upon discovery of any defect. In case, after carefully assessment, the claim is proven to be well-founded, BTSR shall, at its sole option, either replace or repair the defective goods.
  • Page 10 Introduction Page intentionally left blank MATRIX CUBE - vi -...

  • Page 11: Table Of Contents

    2 – Operating Instructions 2.1 SMART MATRIX CUBE Operation......................27 2.2 Navigation throughout the Display Windows.....................28 2.3 Immediate Function Activation through the SMART MATRIX CUBE Buttons ..........33 2.4 Interpretation of Operating Screens ......................34 2.5 SMART MATRIX CUBE Menu Structure....................35 Device Configuration and Numbering .......................36 WEB-UP function ............................39...
  • Page 12 SMART MATRIX CUBE Error Messages ......................71 4 – DIAPER FEEDER Device Elastic Yarn Feeding Device: DIAPER FEEDER ....................73 5 – Maintenance of MATRIX CUBE System 5.1 Preventive ordinary maintenance ......................97 5.1.1 Periodic cleaning of the various components................97 5.1.2 Calibration of tension sensors ......................98 5.1.3 Coil separator adjustment ......................

  • Page 13: Installation And Connections

    Installation and Connections...

  • Page 15: Creel Assembly

    Installation and Connections 1.1 Creel Assembly The following figure shows the details for a correct assembly of the creel modules. Description Code MATRIX CUBE creel module MCC/MCC/001 Separating panel ST.4.048 Centering pin ST.2.374 Bed frame with casters MCC/BCS/001 MASTER CUBE electrical box...

  • Page 16: Ts55 Sensor Assembly

    1.2 TS55 Sensor Assembly The TS55 sensor assembly must be installed as close as possible to the elastic yarn application point. A = Sensor cable junction board (see paragraph 1.4 – TS55 Sensor Connection) B = TS55 Sensors MATRIX CUBE - 2 -...

  • Page 17: System Power Supply

    Installation and Connections 1.3 System Power Supply The electrical equipment of MATRIX CUBE system is enclosed in a box (A) located on the low rear side of the creel and it complies with the prescriptions of the Harmonized Standard EN 60204-1:2006.
  • Page 18 Installation and Connections Topographic View of MASTER CUBE Box MAIN SWITCH PROTECTION FUSES START/STOP SERIAL MACHINE THREE PHASE RELAY INTERFACE INTERFACE POWER SUPPLY + GROUND MASTER CUBE Interconnection Diagram MATRIX CUBE - 4 -...

  • Page 19: Connection To Master Cube Box

    Rx Tx + Yellow GND+sch Green Rx Tx - TS55 Sensor Connection to MASTER CUBE Box Connection of MATRIX CUBE creel modules SMART MATRIX TS55 connection (A) CUBE connection Start / Stop / Alarm, 380/480 Vac power etc signal cable cable...
  • Page 20 1.5.1 Connection Cable Pat to Electrical Box Lead the DIAPER FEEDER interface cable (shown with green lines) and of SMART MATRIX CUBE terminal (shown with blue line) inside the creel module cable ducts, until reaching the electrical box and connect them to the corresponding connectors, as shown on the following figure.

  • Page 21: Smart Matrix Cube Interface

    Installation and Connections 1.6 SMART MATRIX CUBE Interface The following figure shows the electrical interface (pin assignment) of SMART MATRIX CUBE terminal. The “Printer” and “USB” connectors are not currently used for MATRIX CUBE application. I/O interface (currently not used)

  • Page 22: Sm-Din/Duoloop Interface

    Installation and Connections 1.7 SM-DIN/DUOLOOP Interface PROFIBUS Interface Machine Interface (INPUT) PSU 20AS Machine Interface (OUTPUT) DIAPER FEEDER chain DIAPER FEEDER Max 10 DIAPER FEEDER chain devices and 10 TS55 sensors TS55 chain TS55 chain MATRIX CUBE - 8 -...
  • Page 23 STOP output (normally open contacts) 1 A 30 VDC 0 – 24 VDC Inputs VIL Max 1.2 VDC VIH Min 5 VDC Operating temperature range +10° / +60° C Storage temperature -25° / +85° C Dimensions 138.5x124x35 mm MATRIX CUBE - 9 -...

  • Page 24: Diaper Feeder Interface

    Operating temperature range 10° - 60 °C Storage temperature -25° - +85° C Tension range 0 / full scale Useful tension range 0% - 95% full scale Max applicable tension 10 times the full scale value MATRIX CUBE - 10 -...
  • Page 25 Max applicable tension 10 times the full scale value Drift error 0.05% / °C Repeatability error 0.5% Max linearity error 2% (0 - full scale) Signaling With integrated LEDs Dimensions 50 x 25 x 12.5 mm MATRIX CUBE - 11 -...
  • Page 26 0 - full scale Useful tension range 0% - 95% full scale Max applicable tension 10 times the full scale value Drift error 0.05% / °C Repeatability error 0.5% Max linearity error 2% (0 - full scale) MATRIX CUBE - 12 -...

  • Page 27: Configuration Of Sm-Din/Duoloop Board

    The SM-DIN/DUOLOOP control Board requires the programming of 6 parameters: P01 Board ID number P02 Communication speed (Baudrate) between SMART MATRIX CUBE and SM-DIN/DUOLOOP (115 or 57.6 Kbps) P03 System regulation algorithm P04 Exclusion tension (kept by DIAPER FEEDER device when the machine is stopped)
  • Page 28 2) When the YES word appears on display, press after having removed the yarns from the loading cells of TS55 sensors. 3) The display will show for a few instants the indication , and then Edt will reappear. MATRIX CUBE - 14 -...

  • Page 29: Configuration Of Diaper Feeder Devices

    1.10 Configuration of DIAPER FEEDER Devices Even though the operating parameters of DIAPER FEEDER devices can be programmed locally using the built-in Keyboard and Display, for SMART MATRIX CUBE application the programming is carried out using the SMART MATRIX CUBE terminal.
  • Page 30 Installation and Connections 1.12 Spool Loading Identification of spool sides MATRIX CUBE - 16 -...
  • Page 31 Installation and Connections To load the spools of elastic yarn, operate as follows: Open the spool holder (A) Spool holder (A) Load spools Spool 2 Spool 1 MATRIX CUBE - 17 -...
  • Page 32 Installation and Connections Thread the tail of spool 2 on yarn braking device (F1) Yarn braking device (F1) Connect the head of spool 2 with the tail of spool 1 (knot) Spool 1 Spool 2 MATRIX CUBE - 18 -...
  • Page 33 Installation and Connections Load spools 3 and 4 on spool holder (B) Spool 3 Spool 4 Spool holder Connect the head of spool 4 with the tail of spool 3 (knot). Spool 3 Spool 4 MATRIX CUBE - 19 -...
  • Page 34 Installation and Connections Thread the head of spool 1 on yarn braking device (F2) Spool 2 Spool 1 Yarn braking device (F2) Yarn braking device (F2) MATRIX CUBE - 20 -...
  • Page 35 Reset the sensor touching with your finger the red blinking led; the red led immediately stop blinking. 10) Insert the yarn into the yarn braking device (F3) and connect it with the tail of spool 4. Spool 4 Yarn braking device (F3) MATRIX CUBE - 21 -...

  • Page 36: Creel Threading

    Installation and Connections 1.13 Creel threading Insert the head of spool 3 under the steel bar (B1), and inside the bush (B2) as shown on the following figures. Bush (B2) Steel bar (B1) MATRIX CUBE - 22 -...
  • Page 37 2e - Thread the yarn on the wheel (R1) Wheel (R1) TS44.. Yarn way sheave (P1) Black ceramic bar (P2) If necessary, you may ad just the coil separator following the procedure described on paragraph 5.1.3 Coil separator adjustment (Section 5) MATRIX CUBE - 23 -...
  • Page 38 Thread the yarn through wheels (R3) and (R4), as indicated on the following figure. Wheel (R3) Wheel (R4) Bring the yarn up to the application point on production line, passing through the intermediate wheels provided along the path (if any). MATRIX CUBE - 24 -...
  • Page 39 The yarn fed by DIAPER FEEDER device no. 1 shall pass over the TS55 sensor no. 1, and so on. → For DIAPER FEEDER and sensors numbering, please refer to Section 2 (SETUP IDENTIFY procedure). MATRIX CUBE - 25 -...
  • Page 40 Installation and Connections Page intentionally left blank MATRIX CUBE - 26 -...

  • Page 41: Operating Instructions

    Operating Instructions...

  • Page 43: Smart Matrix Cube Operation

    2.1 SMART MATRIX CUBE Operation All the Configuration, Parameter Setting, Data & Error Display operations, etc. can be managed by the Operator in quick and intuitive way, using the SMART MATRIX CUBE control terminal. The SMART MATRIX CUBE ↔ Operator interface consists of: A - Graphic display showing: •...

  • Page 44: Navigation Throughout The Display Windows

    All the “Window Selection”, “Parameter Selection within a Window” and “Parameter Setting” functions on SMART MATRIX CUBE terminal, can be carried out using exclusively the multi-function Rotary Selector, through a navigation technique based upon “Pointing”, “Selecting” and “Value Setting” actions.
  • Page 45 SMART MATRIX CUBE Operation 2.2.1 Navigation inside the Selected Window (SETPOINT) Turn the selector to “Point” in sequence the various items of the window → → (SETPOINT TENSION SET POINT STOP SET POINT). The frame indicates the “Pointed” field. Click to “Select” the pointed item. The field name will be shown in reverse and the symbols: appear to the right of the field value.
  • Page 46 SMART MATRIX CUBE Operation 2.2.2 Windows Swap Turn the selector to “Point” the label of the current window (SETPOINT) and click to select it. Example: SETPOINT window highlighted Turn the selector to “Point” the remaining window (TEN.CTRL). TEN.CTRL window highlighted Click to select the TEN.CTRL...
  • Page 47 SMART MATRIX CUBE Operation 2.2.3 Entering Alphanumeric Values Some functions of SMART MATRIX CUBE terminal require typing alphanumeric data fields (e.g. Style Name setup or change). To make this operation easier, a soft keyboard has been implemented, which allows entering capital/small letters, numbers and graphic symbols.
  • Page 48 SMART MATRIX CUBE Operation Example To enter the Style Name (e.g. STYLE1), operate as follows: Press repeatedly the indicated button to clear the Default Style Name. DEFAULT STYLE NAME Select, in sequence, the S, T, Y, L, E keys. Press 2 times the indicated button to select the numeric keypad.

  • Page 49: Immediate Function Activation Through The Smart Matrix Cube Buttons

    SMART MATRIX CUBE Operation 2.3 Immediate Function Activation through the SMART MATRIX CUBE Buttons The 6 blue buttons (B1 ~ B6) allow you to directly activate some system functions without passing through the menu items. Such functions are indicated by the icons associated with the buttons, as shown on the following figure.

  • Page 50: Interpretation Of Operating Screens

    SMART MATRIX CUBE Operation 2.4 Interpretation of Operating Screens • System working in Control status • No errors detected! • At least one DIAPER FEEDER device running • System working in Control status • No errors detected! • All DIAPER FEEDER devices stopped •...

  • Page 51: Smart Matrix Cube Menu Structure

    SMART MATRIX CUBE Menu Structure 2.5 SMART MATRIX CUBE Menu Structure Alternating Anomaly Error details Main Menu Style Configuration Style Loading System Configuration In the description of the various functions, the following graphic symbols will be used: Select the desired option and click to confirm.

  • Page 52: Device Configuration And Numbering

    LED changes from flashing green to red. b) the CURRENT field on SMART MATRIX CUBE terminal increases by 1. • Skim the touch light of the Second TS55 sensor and continue with the numbering of all sensors.
  • Page 53 The display of numbered device shows the assigned number. c) The CURRENT field on SMART MATRIX CUBE terminal increases by 1. • Repeat the above procedure for all connected DIAPER FEEDER devices. At the end of the TS55 numbering operation, the IS3F/HTP identification screen automatically -appears.
  • Page 54 LEDs of Control, Enter and Reset buttons remain steady green. b) The display of numbered device shows the assigned number (e.g. 002). To leave the identification procedure once you have re- numbered the desired device. EXIT to return to configuration menu. MATRIX CUBE - 38 -...

  • Page 55: Web-Up Function

    . The red LEDs will blink on the selected combination (TS55 and DIAPER FEEDER) in order to make easier the location of devices association. EXIT to return to configuration menu MATRIX CUBE - 39 -...

  • Page 56: Bus Node Function

    → BUS NODE This function allows you to set an identification code to the SMART MATRIX CUBE terminal. For applications with MATRIX CUBE creel, always select the identification code 1. In case of SMDIN/DUOLOOP integration within the profibus environment, on the contrary set the number corresponding to the profibus node address.

  • Page 57: Cube Type Function

    CUBE TYPE Function SETUP → CUBE TYPE This function allows you to select the used creel type: either MATRIX CUBE or MATRIX CUBE 2. According to the selected type the STYLE EDIT menu will be slightly different. Enter the SETUP menu.

  • Page 58: Configuration Of I/O Signals On Sm-Din And Smart Matrix Cube

    This function allows you to configure the input signals (PRX, ZPX, STC) and the relay output (OUT) of SMART MATRIX CUBE terminal, as Normally Open (NO) or Normally Closed (NC) contacts It also allows you to configure the RUN/STOP, END RST, YARN END...

  • Page 59: Setting The Motor Rotation Direction

    This function allows you to set the motor rotation direction (either clockwise or counter-clockwise) for all the DIAPER FEEDER devices, in case of special applications that do not use the MATRIX CUBE creel. In case of application with MATRIX CUBE creel, this function is not significant. Enter the SETUP menu.

  • Page 60: Duo Loop Enabling/Disabling

    TENSION SET POINT. Enter the SETUP menu. Select LOOP. Select ENABLED (function enabled) or DISABLED (function disabled). SAVE to save the configuration, BACK to return to the previous screen without saving, EXIT to return to menu. MATRIX CUBE - 44 -...

  • Page 61: Field Bus Enabling/Disabling

    FIELD BUS enabling/disabling SETUP → FIELD BUS This option shall be enabled only in case of board SMDIN/DUOLOOP integrated with applications based upon profibus. For application based on MATRIX CUBE creel, it shall be disabled. Enter the SETUP menu. Select FIELD BUS.

  • Page 62: Efficiency Calculation Mode

    Choose either INCLUDED (power down times included in the calculation) or EXCLUDED. To activate the save function. SAVE to save the choice, BACK to return to the previous screen without saving, EXIT to return to menu. MATRIX CUBE - 46 -...

  • Page 63: Keycode Setting

    This function allows you to configure the user names and access passwords (KEY CODE) to the menus and other options of SMART MATRIX CUBE system. The first user ADMIN (Administrator) is set by default and cannot be deleted. The ADMIN user has the access rights to all menus and system options.
  • Page 64 (SETUP, STYLE LOAD, STYLE EDIT, etc.) When you try to access a password-protected function, the following prompt will appear: Choose the user name and set the password to access the selected function. MATRIX CUBE - 48 -...

  • Page 65: Communication Test

    Communication Test SETUP → TEST COM This function allows you to check: The efficiency level of communications between SMART MATRIX CUBE terminal and the various components connected via serial line: SM-DIN/DUOLOOP Board TS55 Sensors DIAPER FEEDER Devices The correct communication with the individual devices.

  • Page 66: Offset On Ts55 And/Or Diaper Feeder Devices

    A temporary OFFSET EXECUTE window will appear, then SERVICE menu will be resumed. We remind you that, prior to confirm the offset execution, it is necessary to remove the yarn from the loading cell. MATRIX CUBE - 50 -...
  • Page 67 In this case you may repeat the operation (RETRY), ignore the error (IGNORE) or cancel the operation (CANCEL). The offset operation on TS55 sensors may also be executed on SM-DIN/DUOLOOP Board (parameter P06) – see paragraph “Configuration of SM-DIN/DUOLOOP Board” on Section 1. MATRIX CUBE - 51 -...

  • Page 68: Checking The I/O Signals Of Smart Matrix Cube Terminal

    Checking the I/O Signals of SMART MATRIX CUBE Terminal SETUP → SERVICE → I/O CHECK This function allow you to check the status of SMART MATRIX CUBE external interface signals (PRX, ZPX, STC). Enter the SETUP menu. Select SERVICE. Select...

  • Page 69: Smdin Software Upgrade

    This function allows you to upgrade the SM-DIN/DUOLOOP Board software. Such operation must be carried out after a possible upgrading of SMART MATRIX CUBE software via PC. The software downloaded from PC contains, infact, also the part related to the SM-DIN Board.

  • Page 70: Smdin Information

    This function allows you to display the information about the SM-DIN/DUOLOOP board (e.g. the firmware release, the hardware release, the I/O configuration etc.). Enter the SETUP menu. Select SERVICE. Select SMDIN INFO Rotate the selector to scroll throughout the various items EXIT to go back to SERVICE menu. MATRIX CUBE - 54 -...

  • Page 71: Diaper Feeder Upgrade

    PC LINK application on PC 2. To perform a detailed system monitoring running the PC LINK DUOLOOP application on PC Prior to carry out the above activities you must: connect the PC to the SMART MATRIX CUBE terminal (by means of the CV232/485/9 connector).

  • Page 72: Matrix Cube Lcd Display Adjustment

    MATRIX FEEDER LCD Display Adjustment MATRIX CUBE LCD Display Adjustment SETUP → LCD DISPLAY This function allows you to adjust the brightness and contrast of display and to set the display auto-off time (1 .. 20 minutes, or No Off if the auto-off function is not required).

  • Page 73: Information About Matrix Cube

    Information about MATRIX CUBE SETUP → INFO This function allows you to detect the Hardware, Firmware, OS and Boot Program versions. These values shall be communicated to BTSR Service Department when requiring technical support to solve specific problems. Enter the SETUP menu.

  • Page 74: Style Programming

    This example shows how to create a new style (MATRIXCUBE2) with 6 DIAPER FEEDER devices distributed on 2 sections (3 devices per section). Select STYLE EDIT. Press (the symbol indicates that MATRIXCUBE is the style currently loaded on the devices) Select STYLE SECTIONS. MATRIX CUBE - 58 -...
  • Page 75 The system stores the tension value when the machine switches to STOP status, during the deceleration stage; this value will be the new starting tension for the next cycle. MATRIX CUBE - 59 -...
  • Page 76 CTRL: Control activation delay by TS55 sensors after the machine startup (1 to 60 s). The sensors will start controlling the tension only after the set time (time required to allow the machine reaching the rated speed). MATRIX CUBE - 60 -...
  • Page 77 (FSTART, FSTOP, SENS DELAY) Once you have setup all parameters within the SETPOINT, TEN.CTRL, windows. ADV window for MATRIX CUBE 2 creel type On the window you may setup the regulation algorithm (system gain) (REGULATION GAIN 0.1 to 10.0 – default 1.0) and the IS3F/HTP sensor...
  • Page 78 (*), operating as described on paragraph - Navigation throughout the Display Windows. Once you have setup the Style Name. (*) Maximum style name = 15 characters to save the style (MATRIXCUBE2) to the database. MATRIX CUBE - 62 -...
  • Page 79 Example of positions 2 and 3 excluded. If you change the style currently loaded on specific DIAPER FEEDER devices (indicated by the diskette symbol) the changes will be automatically loaded on the relevant DIAPER FEEDER devices. MATRIX CUBE - 63 -...
  • Page 80 This function allows you to remove a style from the database. Once you have activated the STYLE EDIT function from main menu, choose the style you want to remove (e.g. MATRIXCUBE2) Press button Confirm the operation. MATRIXCUBE2 will be removed from the database. MATRIX CUBE - 64 -...

  • Page 81: Style Loading

    (e.g. MATRIXCUBE2) and press LOAD. A temporary LOADING STYLE window will appear. At the end of the loading operation the style list will automatically re-appear. To leave the function. EXIT to return to main menu. MATRIX CUBE - 65 -...
  • Page 82 Once you have activated the LOAD function from main menu, press VIEW. To scroll through the parameters of currently loaded style. To select the previous section To select the previous section To quit the style loading function. MATRIX CUBE - 66 -...

  • Page 83: Graphics Display

    Clicking on the histogram indicated by the pointer ) you may see the real time curve of TS55 tension (continuous line) and of DIAPER FEEDER device (dotted line). To quit the graphics display function. MATRIX CUBE - 67 -...

  • Page 84: Efficiency Data

    To leave the function. CLR ALL to clear the timers of current window, BACK to return to the efficiency visualization screen, without clearing the timers, EXIT to return to main menu without clearing the timers. MATRIX CUBE - 68 -...

  • Page 85: Alarm Counter Display

    Press this button to clear all alarm counters. Press this button to toggle between global alarm display and individual position alarm display. To select the desired position. To scroll-down the alarm list ( ) To scroll-up the alarm list ( ) MATRIX CUBE - 69 -...

  • Page 86: Choice Of Visualization Mode

    Choice of Visualization Mode Choice of Visualization Mode This function allows you to choose the type of information to be shown on SMART MATRIX CUBE terminal display during the machine operation [“General Control” screen or “Status of Creel Positions” screen].
  • Page 87 Error Messages...
  • Page 89 Error on SMART MATRIX CUBE terminal internal communication bus Errors detected during the system operation The errors detected during the MATRIX CUBE system operation are shown on SMART MATRIX CUBE terminal display with 2 alternating screens (one indicating the type of error, the other indicating the relevant position).
  • Page 90 Motion control error! At least one yarn broken downstream the TS55 sensor, with sensor still actuated by the yarn. MOTION CTRL OPTION STYLE EDIT menu. Uncut error. A yarn that should be steady is, on the contrary, running MATRIX CUBE - 72 -...

  • Page 91: Diaper Feeder Device

    DIAPER FEEDER Device...

  • Page 93: Elastic Yarn Feeding Device: Diaper Feeder

    DIAPER FEEDER Device Elastic Yarn Feeding Device: DIAPER FEEDER Adjustable coil separation column TS44.. Tension Sensor Fastening hole with M4 x 20 screw Loading cell (tension sensor) MATRIX CUBE - 73 -...
  • Page 94 (red LED flashing). During the Programming phase, press it to decrease the value of displayed parameter. During the Control stage, without an alarm condition in progress, this button allows you to display the device internal temperature. MATRIX CUBE - 74 -...
  • Page 95 B – Message Area It shows, in the selected language, the various programming menu items, as well as the error messages during the device operation, the yarn feeding speed (LFA nnnn), the device internal temperature, etc. MATRIX CUBE - 75 -...
  • Page 96 The display will show the yarn type (either ) and ELASTIC ALL YARN the application currently configured on the device ( DIAPERS The LEDs of push buttons turn to red. Press to return to LFA menu. MATRIX CUBE - 76 -...
  • Page 97 (32°C in the example below) and of the motor (31°C in the example below), as well as the current absorbed by the motor (C) in Ampere (0.1 A in the example below). MATRIX CUBE - 77 -...
  • Page 98 (1 variable of P1). General Diagram of Simple Programming Environment LFA = Length of Absorbed Yarn in m/min MATRIX CUBE - 78 -...
  • Page 99 STOP (NO or NC contact). The setting of these parameters is already done by BTSR during the device manufacturing (default values), however it can be easily changed by the machine operator, to meet specific requirements, using the advanced programming features.
  • Page 100 (Reset) button to quit the programming environment. The following pages provide detailed information about the DIAPER FEEDER device programming. However, in the MATRIX CUBE application, the parameter programming is always carried out via SMART MATRIX CUBE terminal, therefore, such information are merely indicative.
  • Page 101 DIAPER FEEDER Device General Diagram of P1÷P4 Advanced Programming Levels and Default Settings NOTES: The values shown refer to the default parameters (set by BTSR). LFA = Length of Absorbed Yarn in m/min The selectable languages are Italian, English, French, Spanish, German, Japanese.
  • Page 102 MAIN TENSION MAIN TENSION value (P1.1), the value too changes accordingly, without the ERROR TENSION need of changing it manually. Choose the desired value using: (to increase the value) or (to decrease the value). to confirm. MATRIX CUBE - 82 -...
  • Page 103 DIAPER FEEDER Device Example 1: Main Tension: 20 g Error Tension: ± 5 g Example 2: Main Tension: 50 g Error Tension: ± 20 g Example 3: Main Tension: 5.0 g Error Tension: ± 6 g MATRIX CUBE - 83 -...
  • Page 104 Choose the desired value using: (to increase the value) or (to decrease the value). to confirm. Example: Main Tension: 2.0 g Error Tension: ± 0.5 g Time Alarm: 2.0 sec. MATRIX CUBE - 84 -...
  • Page 105 ... 250 = very slow ramp time (250 msec)]. See the following examples where: N = value programmed with parameter P2.2 (Ramp Up) T1 = final tension value (high) T2 = initial tension value (low) MATRIX CUBE - 85 -...
  • Page 106 T1 = final tension value (low) T2 = initial tension value (high) Example 1: Final tension = 4 g Initial tension= 10 g N = 5 Example 2: Final tension = 4 g Initial tension= 10 g N = 20 MATRIX CUBE - 86 -...
  • Page 107 Choose the desired value using: (to increase the value) or (to decrease the value). to return to the beginning of P2 menu. to switch to P3 menu. to return to CONTROL status without programming P3 and P4 menus. MATRIX CUBE - 87 -...
  • Page 108 During the auto-calibration process, an “ ” message is temporarily OFFSET INT CALI shown on the display. to select the next parameter. The auto-calibration function can be carried out only when using theTS44.. sensor (not available on TS4.. sensor). MATRIX CUBE - 88 -...
  • Page 109 DIAPER FEEDER Device MOTOR CALIBRATION P3.2 Automatic function reserved to BTSR service staff, in case of motor replacement. It allows executing the automatic calibration of the new motor. To activate the motor calibration procedure, press and hold down for 3 seconds.
  • Page 110 Choose the size in grams of the TS44.. tension sensor used: allowed values 101 or 102. (101 if you are using the TS44/100DRW sensor or 102 if you are using the TS44/1000ERW sensor) Use the buttons to toggle from 101 to 102 and vice versa. to confirm. MATRIX CUBE - 90 -...
  • Page 111 APPLICATION SELECTION P4.4 This function allows you to choose one of the pre-defined applications. for MATRIX CUBE system the application is predefined: DIAPERS. to confirm the application shown on display and move to the next parameter. YARN TYPE P4.5 This function allows you to set the yarn characteristics.
  • Page 112 “Error Tension” Alarm active only when the DIAPER FEEDER device operates with P1 tension ( MAIN TENSION Main Tension: 2.0 g. ± 0.5 g. Error Tension: Time Alarm: 2.0 sec. MATRIX CUBE - 92 -...
  • Page 113 P1, even if you press the Control (+) button, the LEDs remain off. However, pressing the Control button, the tension defined in P1 will be displayed. To interpret the failure condition and restore the normal operating conditions, please refer to the following table. MATRIX CUBE - 93 -...
  • Page 114 2) Turn the electrical supply of device OFF and internal protections then ON again If you cannot locate the cause of failure, please contact your BTSR reseller (it could be necessary to send the device to the BTSR repair centre). E3 displayed on...
  • Page 115 LEDs turn off. If the fault is not included in the above table, please contact your local BTSR reseller, giving a detailed description of the kind of fault and the conditions in which it occurred. Should be necessary to call the BTSR Technical Service Department, read the code printed on the faulty device, as this information could be useful to BTSR technicians.
  • Page 116 Open door signaling. The door relevant to a DIAPERFEEDER device (*) has not been correctly closed. indicates the relevant DIAPERFEEDER or TS55 device. For instance, if a broken yarn error is detected on the DIAPERFEEDER No.5, the error will be: MATRIX CUBE - 96 -...

  • Page 117: Maintenance Of Matrix Cube System

    Maintenance of MATRIX CUBE System...

  • Page 119: Preventive Ordinary Maintenance

    Preventive Ordinary Maintenance 5.1 Preventive Ordinary Maintenance To Keep inperfect order all the components of Matrix Cube System, a few simple preventive maintenance works are required, in particular: Periodic Cleaning of the Various Components, and Calibration of Tension Sensors. In addition, it could be necessary to adjust the coil separator, if the separation is not carried out correctly.
  • Page 120 Cleaning the counter- wheels along the yarn path Wheel assembly Cleaning the TS55 Sensor assembly TS55 Sensors For cleaning operations, do not use solvent, but exclusively a vacuum cleaner, a soft cloth dampened with neutral detergent and a compressed air blow. MATRIX CUBE - 98...

  • Page 121: Calibration Of Tension Sensors

    Device Configuration and Numbering – Single Device Numbering (TS55 or DF) Repair Any repair activity on electronic devices of MATRIX CUBE System (DIAPER FEEDER Devices, SMART MATRIX CUBE Terminal, SM-DIN/DUOLOOP Boards, TS55 sensors and IS3F/HTP sensors) must be carried out by specialized BTSR Service Staff.

  • Page 122: Coil Separator Adjustment

    DIAPER FEEDER device and check the lighting of buttons’ red LEDs and of TS44 sensor. At the end of the operation, press again the button and make sure that all the red LEDs turn off. MATRIX CUBE - 100...
  • Page 123 Sign Off...

  • Page 125: Sign Off Procedure At System Reception

    Sign Off Procedure at System Reception A.1 –Sign Off Procedure at System Reception Prior to be shipped, the components of MATRIX CUBE System are submitted to a functional check at the BTSR SpA factory. Upon system reception, however, the Customer is kindly requested to carry out some preliminary OFF-LINE checks to locate possible problems related for instance to transport, prior to carry out the actual installation.
  • Page 126 Sign Off Procedure at System Reception Connect the MATRIX CUBE Terminal cable to the electrical panel of the Creel. Connect the CN.X8.001 junction board to the electrical panel of the Creel and to the TS55 sensors Open the electrical panel...
  • Page 127 Section 2 of this manual: Graphic Display If all the above listed steps are correctly executed, then all the components of MATRIX CUBE system operate correctly. If the actual installation shall be postponed to a later time, disconnect again all the cables from the electrical panel of the Creel, and restore all the system items inside the relevant packages.
  • Page 128 Sign Off Procedure at System Reception Page intentionally left blank MATRIX CUBE - 104...
  • Page 129 BTSR International S.p.A. Via S. Rita 21057 OLGIATE OLONA (VA) Tel. 0331-323202 Fax 0331-323282 Internet: www.btsr.com REV. 4.2 – 04/14...

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