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btsr MATRIX CUBE User Manual

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MATRIX CUBE (MCC)
USER MANUAL
Original Instructions
ENGLISH
Rev. 7.0 – 09 / 2024

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Summary of Contents for btsr MATRIX CUBE

  • Page 1 MATRIX CUBE (MCC) USER MANUAL Original Instructions ENGLISH Rev. 7.0 – 09 / 2024...
  • Page 2 Copyright – BTSR International SpA - All rights reserved. This manual is entrusted to the users of MATRIX CUBE (MCC) system used to control/monitor the application tension of elastic yarns on automatic diapers production lines. You are kindly recommended to thoroughly read the instructions provided by this manual prior to connect and use the system.

  • Page 3: Table Of Contents

    1.14 MATRIX TOUCH DIAPER Terminal Installation ......................1-23 1.15 Spool Loading ................................1-24 1.16 Replacement of a run-out spool ..........................1-25 1.17 Yarn Initial Threading ..............................1-28 2 – Error Messages MATRIX CUBE (MCC) Error Messages ..........................2-1 DIAGNOSTIC ERRORS DETECTED DURING THE SYSTEM OPERATION ................2-1...
  • Page 4 3 – Maintenance of MATRIX CUBE (MCC) System 3.1 Preventive ordinary maintenance ..........................3-1 Annex A – Sign Off A.1. Sign Off procedure at system reception ........................A-1...

  • Page 5: Introduction

    Introduction...
  • Page 7 Introduction Introduction The MATRIX CUBE (MCC) has been developed by BTSR International S.p.A. to optimize the elastic yarn application on automatic diapers production lines. Since, for space reason it is impossible to install feeding devices (such as BTSR DIAPERFEEDER devices) on the exact application point of the elastic yarns along the production line, a solutions has been developed, based upon two independent (yet interactive) tension control/adjustment systems.
  • Page 8 The technical characteristics and the interface of the SM-DIN/MULTILOOP Board are described on section 1– Installation and Connections, while the Board configuration functions are described on the operating manual: SM- DIN/MULTILOOP/ETH SM-DIN/MULTILOOP/PFN (please contact BTSR customer service for the latest available version). MATRIX CUBE (MCC)

  • Page 9: Creel Structure And Configuration

    DIAPER FEEDER device that controls the involved position. This allows the operator to replace the run-out spool, while the machine continues to operate with the new spool. The MATRIX CUBE (MCC) system may control a very high number of positions thanks to the modular and extendable structure of the creels.

  • Page 10: Creel And Spool Dimensions

    Figure 4 - Height of the creel module For this reason the maximum dimensions of the spools are the following: D = 300 mm H = 250 mm Figure 5 - Maximum dimensions of the spools MATRIX CUBE (MCC) - iv -...
  • Page 11 For more information, please refer to paragraph 1.1 Creel assembly. For the correct number and code of necessary accessories, in case of complex configurations (high number of creel modules) please contact your BTSR dealer. MATRIX CUBE (MCC) - v -...

  • Page 12: Manual Objectives

    Introduction Manual Objectives This manual has been written to provide the users of MATRIX CUBE (MCC) system with the essential information required to:  Correctly install and connect the various system components (creel items, MATRIX TOUCH DIAPER terminal, SM- DIN/MULTILOOP control Board, DIAPER FEEDER devices, TMS sensors, etc.) ...

  • Page 13: Prescription For A Safe Use Of The System

    Prescription for a Safe Use of the System The parts of MATRIX CUBE (MCC) system which may cause an exposure to the hazards listed on Harmonized Standard EN ISO 12100:2010 - Safety of machinery - General principles for design - Risk assessment and risk reduction are the...
  • Page 14 Introduction Figure D Figure C MATRIX CUBE (MCC) - viii -...

  • Page 15: Warranty And Manufacturer Liability

    Any claim shall be notified without delay, upon discovery of any defect. In case, after carefully assessment, the claim is proven to be well-founded, BTSR shall, at its sole option, either replace or repair the defective goods.

  • Page 16: Ce Declaration Of Conformity

     EN 13849-2:2012 The person authorized to collect the Technical File is: Ing. M. Tomazzolli - info@btsr.com The above indications are merely for information purposes and should not be considered as an alias of the actual conformity statement subscribed and released by the Manufacturer.

  • Page 17: Compliance With European Directives And Standards

    The PL calculation has been carried out by means of the “SISTEMA” (IFA) software. Safety function Category Wheel motor safety stop during the threading operation. The PL value calculation and the relevant “SISTEMA” report are included within the Technical File of the MATRIX CUBE (MCC) system. MATRIX CUBE (MCC) - xi -...

  • Page 18: Ce Marking

    CE MARKING The CE marking of the whole assembly is applied on the MATRIX CUBE (MCC) creel, as shown on the following picture. The CE marking of the electrical box is applied on the guard of the electrical box itself.

  • Page 19: Installation And Connections

    Installation and Connections...

  • Page 21: Creel Assembly

    MTX/TOUCH/DIAPER TERMINAL MCC/DMT/001 WHEELED BASE FOR SINGLE COLUMN MCC/BCS/001 SUPPORT FOR JOINTED BRACKET WITH WHEELS FOR YARN MCC/MCW/001 OUTPUT FROM SINGLE COLUMN FEETED BASE FOR SINGLE COLUMN MCC/BMS/002 SINGLE MODULE FOR MATRIX CUBE (MCC) MCC/M3L/001 MATRIX CUBE (MCC) - 1-1 -...
  • Page 22 Installation and Connections Antenna can be positioned in two sides, depending from desired exit direction of the yarn. Figure 8 – Antenna positioning MATRIX CUBE (MCC) - 1-2 -...

  • Page 23: Tms Sensor Assembly

    According to the sensor positioning, you can have 4 different configurations, to make the yarn feeding easier: TMS CONFIGURATIONS ΔΔ = BT CONFIGURATION BOTTOM(IN) - TOP(OUT) ΔΔ = BB CONFIGURATION BOTTOM(IN) - BOTTOM(OUT) ΔΔ = TB CONFIGURATION TOP(IN) - BOTTOM(OUT) ΔΔ = TT CONFIGURATION TOP(IN) - TOP(OUT) MATRIX CUBE (MCC) - 1-3 -...

  • Page 24: Tension Sensors Positioning

    To improve its lifespan we can simply put over the tension sensor an own-made Plexiglas or something similar to avoid the build-up of dust or SAP in the sensor’s load cell. Figure 11 – Covering the tension sensors MATRIX CUBE (MCC) - 1-4 -...

  • Page 25: System Power Supply

    Installation and Connections 1.4 System Power Supply The electrical equipment of MATRIX CUBE (MCC) system is enclosed in a box (A) located on the rear top side of the creel and it complies with the prescriptions of the Harmonized Standard EN 60204-1:2018.
  • Page 26 Installation and Connections Topographic View of MASTER CUBE Single-phase Box Figure 13 – Topographic View of Electrical Box MATRIX CUBE (MCC) - 1-6 -...
  • Page 27 Installation and Connections MATRIX CUBE (MCC) connection example with 4 positions Figure 14 – MATRIX CUBE (MCC) connection example with 4 positions MATRIX CUBE (MCC) - 1-7 -...

  • Page 28: Tms Sensor Connection

    PFN (Profinet) y=T (Three phase) TMS/TS55 connection Connection of DIAPERFEEDER devices Start / Stop / 110/220 or 380/480 Vac power cable Alarm, etc signal cable Figure 16 – Connection to MASTER CUBE Box MATRIX CUBE (MCC) - 1-8 -...
  • Page 29 MATRIX TOUCH DIAPER connector POWER SUPPLY DIAPERFEEDER connector connectors Figure 17 – Connection Cable Path to Electrical Box MATRIX CUBE (MCC) - 1-9 -...

  • Page 30: Matrix Touch Diaper Interface

    Stop output (NO/NC) 30 VDC 0 – 24 VDC Inputs VIL Max 1.2 VDC VIH Min 5 VDC Operating temperature range +10° / +60° C Storage temperature -25° / +85° C Overall dimensions 210x125x35 mm MATRIX CUBE (MCC) - 1-10 -...
  • Page 31 When pressed the key UPGRADE, the upgrade starts automatically. The display will show the following screen When the scrolling bar has been completed, the MATRIX TOUCH DIAPER terminal restart automatically after ended its rebooting procedure. MATRIX CUBE (MCC) - 1-11 -...
  • Page 32 Installation and Connections Check the new fimware version from dedicated “Info” menu The upgrade procedure doesn’t overwrite previous settings. Refer to dedicated documentation to check SMDIN and MATRIX TOUCH DIAPER compatibility version. MATRIX CUBE (MCC) - 1-12 -...

  • Page 33: Sm-Din/Multiloop Interface

    PROFIBUS Interface(*) Machine Interface (INPUT) Power Supply Machine Interface (OUTPUT) (*) option on demand TMS chain Max 10 DIAPER FEEDER devices Catena DIAPER FEEDER 10 TMS sensors ETHERNET interface Figure 20 – SM-DIN/MULTILOOP interface MATRIX CUBE (MCC) - 1-13 -...
  • Page 34 1 A 30 VDC 0 – 24 VDC Inputs VIL Max 1.2 VDC VIH Min 5 VDC Operating temperature range +10° / +60° C Storage temperature -25° / +85° C Dimensions 138,5x124x35 mm Figure 21 – SM-DIN/MULTILOOP MATRIX CUBE (MCC) - 1-14 -...

  • Page 35: Diaper Feeder Interface

    Operating temperature range 10° - 60 °C Storage temperature -25° - +85° C Tension range 0 / full scale Useful tension range 0% - 95% full scale Max applicable tension 10 times the full scale value MATRIX CUBE (MCC) - 1-15 -...
  • Page 36 2% (TBD) Meter counter resolution 1/2π x diameter = 15.7 mm Max wheel rotation 2000 m/min Max load on wheel 15 Kg Operating temperature range 10° - 50 °C Storage temperature -25° - +85° C MATRIX CUBE (MCC) - 1-16 -...

  • Page 37: Is3F/Htp Sensor Features

    The sensor is full programmable for an easy fitting to the control of any type of yarn/application. For the MATRIX CUBE application, the sensor can detect the yarn running position and condition (within the detecting area) providing the next information: the yarn is running to the green side, i.e.
  • Page 38 Green LED FLASHING fast The system is in automatic numbering stage. Green LED ON Upgrading of the firmware (BOOT). Red LED ON Green LED FLASHING It indicates the steady yarn condition (broken) Red LED FLASHING MATRIX CUBE (MCC) - 1-18 -...
  • Page 39 High values of this MATRIX CUBE (MCC) - 1-19 -...
  • Page 40 The start delay must be set to a value higher than the time required to the operator for the position startup operations, in order to avoid wrong readings. [allowable values:0.0…30.0 seconds]. MATRIX CUBE (MCC) - 1-20 -...

  • Page 41: Configuration Of Sm-Din/Multiloop Board

    CUBE systems are totally controlled by the PLC this parameter has to be set to NO. For more details about machine PLC integration and the configuration of this parameter please refer to Machine Supplier, BTSR authorized reseller or BTSR Headquarter.

  • Page 42: Configuration Of Diaper Feeder Devices

    Even though the operating parameters of DIAPER FEEDER devices can be programmed locally using the built-in Keyboard and Display, for MATRIX CUBE application the programming is normally carried out using the MATRIX TOUCH DIAPER terminal, through the SM-DIN Board (SM-DIN is Master of DIAPER FEEDER device, and receives input from MATRIX TOUCH DIAPER or PLC).

  • Page 43: Matrix Touch Diaper Terminal Installation

    Figure 26 – Fastening screw removal Fasten the terminal, using the screw previously removed. The following figure shows the MATRIX TOUCH DIAPER terminal correctly installed to the final position Figure 27 – MATRIX TOUCH DIAPER final position MATRIX CUBE (MCC) - 1-23 -...

  • Page 44: Spool Loading

    Identification of spool sides The following figure indicates the convention used to identify the 2 spools (right side and left side) included in each creel module. OBSERVATION POINT Figure 28 – Identification of right and left side MATRIX CUBE (MCC) - 1-24 -...

  • Page 45: Replacement Of A Run-Out Spool

    Figure 29 – Empty spool to be replaced Assuming to replace the run-out right spool, turn the right spool-holder to the external and remove the run-out spool core (B). Figure 30 – Right spool-holder open MATRIX CUBE (MCC) - 1-25 -...
  • Page 46 Fit the tail of the new spool into the yarn braking device (D), in order to avoid the risk of yarn breakage during opening closure operations of the spool-holder carriage. Figure 32 – Tail insertion of the new spool into the yarn braking device MATRIX CUBE (MCC) - 1-26 -...
  • Page 47 The red LED (G) of the IS3F/HTP sensor starts blinking when the yarn is inserted into the sensor itself. Touch the red LED to make it stop blinking. Figure 34 – IS3F/HTP sensor reset MATRIX CUBE (MCC) - 1-27 -...

  • Page 48: Yarn Initial Threading

    Yarn running on Yarn ready for the active spool spool change Figure 35 – Yarn threading – Step 1 The following pictures show the complete yarn threading. Figure 36 – Yarn threading – Step 2 MATRIX CUBE (MCC) - 1-28 -...
  • Page 49 3c - Thread the yarn on the TFS sensor wheel (R1) Wheel (R1) Figure 37 – Thread up yarn into the DIAPER FEEDER device If necessary, you may ad just the coil separator following the procedure described on Section 3. MATRIX CUBE (MCC) - 1-29 -...
  • Page 50 Figure 38 – Thread up yarn into the DIAPER FEEDER device Thread the yarn through wheel (R3), as indicated on the following figure. Wheel (R3) Figure 39 – Thread up yarn into the wheel (R3) MATRIX CUBE (MCC) - 1-30 -...
  • Page 51 Pay attention not to exchange the yarns along the path! The yarn fed by DIAPER FEEDER device no. 1 shall pass over the TMS sensor no. 1, and so on. For DIAPER FEEDER and sensors numbering, please refer to the relevant manual. MATRIX CUBE (MCC) - 1-31 -...

  • Page 52: Error Messages

    Error Messages...

  • Page 54: Matrix Cube (Mcc) Error Messages

    Error Messages MATRIX CUBE (MCC) Error Messages For the error messages displayed by the different devices (MATRIX TOUCH DIAPER, SM-DIN Board, DIAPER FEEDER), please refer to the relevant manuals. DIAGNOSTIC ERRORS DETECTED DURING THE SYSTEM OPERATION During the normal operation, the MATRIX TOUCH DIAPER terminal display will show CONTROL in the Status panel.
  • Page 55 Error related to MOTION CONTROL setting correct path. ; it activates the STOP output and stops Solution 2: Elastic broken or the machine. wrong parameters in "DIAPERFEEDER MOTION CONTROL DELAY" MATRIX CUBE (MCC) - 2-2 -...
  • Page 56 DIAPERFEEDER. maximum allowed value. Solution 2: Check if the elastic comes freely from the spool and Check the usage conditions of the systems. if there are abnormal work condition , press + button on MATRIX CUBE (MCC) - 2-3 -...
  • Page 57 Solution 1: Reset the alarm overcurrents locally on DIAPERFEEDER. Solution 2: Check the supply voltage, if the problem persists, contact your BTSR reseller Maximum limit of tension correction reached on MULTILOOP mode Related to parameter TENSION LIMIT DIAPERFEEDER Supply voltage lower than Solution 1: Reset the alarm 15 VDC.
  • Page 58 It activates the WARNING output without stopping the machine. Solution 1: Close the drawer to Spool-holder drawer not correctly closed restore the proper work position (only for Matrix Cube 2 or Matrix Cube 3 creels). Close the drawer steadily MATRIX CUBE (MCC) - 2-5 -...
  • Page 59 Solution 2: Lost of efficiency of related to TMS sensor. pulleys between DIAPERFEEDER It activates the WARNING output without and TMS or wrong position of the stop the machine elastic or wrong parameters combination MATRIX CUBE (MCC) - 2-6 -...
  • Page 60 PLC integration and communication. Solution 1: Update to the latest Calibration error: Check the correct firmware released operation of the HOME button. Solution 2: Replace the HOME button and contact your BTSR reseller MATRIX CUBE (MCC) - 2-7 -...
  • Page 61 Maintenance of MATRIX CUBE (MCC) System...
  • Page 63 3.1 Preventive Ordinary Maintenance General Prescriptions In general, to keep in perfect order all the components of MATRIX CUBE (MCC) System, simple preventive maintenance works are required, in particular check and Periodic Cleaning of the Various Components, Calibration of Tension Sensors, and correct regulation when parts are removed or replaced.
  • Page 64 (load cell). To do this, spray the cleaning product on a cotton swab and lightly rub the sensor until the residual materials disappeared. In case of contamination by different materials, contact directly BTSR International SpA. 3.1.2 – Calibration of Tension Sensors ...
  • Page 65 Check and Cleaning the wheels along the yarn path (surface and efficiency of bearings) Wheel assembly Figure 42 – Check and Cleaning the wheels Check and Cleaning the wheels along the yarn path (surface and efficiency of bearings) Figure 43 – Check and Cleaning the wheels MATRIX CUBE (MCC) - 3-3 -...
  • Page 66  Operate on grub screw 1 for eccentricity coil separator adjustment screws and coil separator removing. Recommended operating position is with mark positioned at 3 ‘o clock for DIAPERFEEDER operating in Clockwise direction (see dedicated note) MATRIX CUBE (MCC) - 3-4 -...
  • Page 67 In case of removal for cleaning or replacement of coils separator, pay attention to the position of the adjustment notch: for all devices installed on all Matrix Cubes (MATRIX CUBE (MCC), MATRIX CUBE (MCC)2, MATRIX CUBE (MCC)3) type it must be at 3 o'clock (as indicated on the picture).
  • Page 68 Repair For all the repairing activities follow strictly all recommendations and dedicated procedures. Any repair activity on electronic devices of MATRIX CUBE (MCC) System (DIAPER FEEDER Devices, MATRIX TOUCH DIAPER Terminal, SM-DIN Boards, sensors and Head and Tail) must be carried out by specialized BTSR Service Staff.
  • Page 69 Sign Off...
  • Page 71 For more details please refer to dedicated installation procedures and This operation must be executed even and most of all in case the MATRIX CUBE (MCC) System is not immediately installed, but it remains stored for a given time before the installation.
  • Page 72 MATRIX TOUCH DIAPER manual: Graphics Display If all the above listed steps are correctly executed, then all the components of MATRIX CUBE (MCC) system operate correctly. MATRIX CUBE (MCC) - A-2 -...
  • Page 73 BTSR International S.p.A. Via S. Rita 21057 OLGIATE OLONA (VA) Tel. 0331-323202 Fax 0331-323282 Internet: www.btsr.com REV. 7.0 – 09/24...

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