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btsr SMART KTF 2000 Operating Manual

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SMART KTF 2000
YARN CONTROL SYSTEM
Operating Manual
ENGLISH
Rev. 2.0 – June 2003

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  • Page 1 SMART KTF 2000 YARN CONTROL SYSTEM Operating Manual ENGLISH Rev. 2.0 – June 2003...
  • Page 2 Copyright - BTSR – All rights reserved. This manual is intended for the users of terminal SMART KTF 2000 system used for management and control of KTF/100HP and KTF/RW system yarn feeding devices. It is suggested to carefully read this manual before connecting and using the system.

  • Page 3: Table Of Contents

    SMART KTF 2000 Terminal Features ........................3.1 3A - SMART KTF 2000 – KTF/100HP OPERATION Preliminary operation for using the SMART KTF 2000 terminal connected to KTF/100HP device....3A.3 How to check the software version and the application type................3A.3 Operating Sequences............................... 3A.4 Functions Available within the SETUP Menu (Configuration)................
  • Page 4 LEARN – Learning the amount of yarn absorbed by KTF/100HPs............3A.46 3B - SMART KTF 2000 – KTF/RW OPERATION Preliminary operation for using the SMART KTF 2000 terminal connected to KTF/RW system....3B.3 How to check the software version and the application type................3B.3 Operating Sequences...............................
  • Page 5 Ordinary Maintenance ..............................4.2 Repairs ..................................4.2 Updating the Software Version on SMART Terminals ..................4.3 Appendix A - QUICK REFERENCE SMART KTF 2000 – KTF100/HP..............A.1 Appendix B - QUICK REFERENCE SMART KTF 2000 – KTF/RW ................. B.1 SMART KTF 2000 - iii -...

  • Page 7: Introduction

    KTF/RW systems. Chapter 2 – Technical Data and Installation gives the necessary instructions to correctly install the SMART KTF 2000 terminal on a textile machine already equipped with KTF/100HP devices or to KTF/RW systems. Chapter 3 – Operation gives a detailed description of the necessary operation to setup and program the SMART KTF 2000 terminal according to the application needs.

  • Page 8: Symbols Used

    SOCKS These symbols indicate the typical applications currently implemented on SMART KTF 2000 terminal. The presence of one or more symbols in the page header means that the function described in that page is enabled for the indicated applications only.

  • Page 9: Chapter 1 - Overview

    KTF/.. devices (up to 200), installed onboard of a textile machine. Using the SMART KTF 2000 terminal you may create an article’s Database (up to a maximum of 99 articles, depending on the amount of memory used) and to associate to each article the tension control parameters for all the KTF/..

  • Page 10: Function Customization According To The Application

    SMART KTF 2000 terminal can be configured by the user in such a way that the menus will show only the functions relevant to the selected application.

  • Page 11: Chapter 2 - Technical Data And Installation

    2 fuses 5 x 20 – 1A Installation The installation of SMART KTF 2000 terminal simply consists in connecting the terminal itself to the KTF/.. devices using a communication cable through which the data exchange between terminal and devices will occur.

  • Page 12: Smart Ktf 2000 - Ktf/100Hp Connection

    As described on Technical Data and Installation Chapter of KTF/100HP Operating Manual, the installation of KTF devices mainly depends on the electrical supply of the devices themselves. Electrical supply provided by BTSR KTF/PW4 power supply; Electrical supply provided by external power supply through a flat cable. Not Used...

  • Page 13: Connection Example Of A Complete System Including Ktf/100Hp Devices, External Power Supply, Flat Cable Ktf/Flat And Smart Ktf 2000 Terminal

    Technical Data and Installation Connection example of a complete system including KTF/100HP devices, external power supply, flat cable KTF/FLAT and SMART KTF 2000 terminal Not Used Machine Interface Used for LINK function For further details, please refer to KTF/100HP operating manual Concerning all electrical systems, it is a suggested rule to ensure that the ground cable (GND) is connected to the device support.

  • Page 14: Smart Ktf 2000 - Ktf/Rw Connection

    Technical Data and Installation SMART KTF 2000 – KTF/RW Connection Example of SMART KTF 2000 – KTF/RW (SM-DIN/RW) connection Machine Interface Used for LINK function For further details, please refer to KTF/RW operating manual Concerning all electrical systems, it is a suggested rule to ensure that the ground cable (GND) is connected to the device support.

  • Page 15: Smart Ktf 2000 Master - Smart Ktf 2000 Slave Connection (Link Function)

    Technical Data and Installation SMART KTF 2000 Master - SMART KTF 2000 Slave Connection (LINK Function) The LINK function con be carried out also with the aid of a PC, requesting the PC- LINK software to BTSR. SMART KTF 2000...
  • Page 16 Technical Data and Installation Page intentionally left blank - 2.6 - SMART KTF 2000...

  • Page 17: Chapter 3 - Smart Ktf 2000 Operation

    OPERATION SMART KTF 2000 Terminal Features As in all SMART BTSR systems, the operation of SMART KTF 2000 system is controlled by just 5 membrane buttons and it is monitored by a LCD graphic display, which guides the operator through all programming and administration phases of the system, by means of straight-forward messages which can be understood clearly and immediately.
  • Page 18 SMART KTF 2000 OPERATION ENTER button It allows to activate the function selected from the menu (indicated by the > symbol ), to move to the programming of the displayed function or to confirm the setting value displayed on the messages screen.
  • Page 19 SMART KTF 2000 OPERATION Operator’s Message Area: The menu choices, or settings for the selected function during programming or SMART setup phase of the system as well as service messages are displayed with large size KTF 2000 fonts (1.5 x 0.8 cm), easy to read even from a distance, when the system is running normally.
  • Page 20 SMART KTF 2000 OPERATION Page intentionally left blank - 3-4 - SMART KTF 2000...
  • Page 21 SMART KTF 2000 – KTF/100HP Operation 3 3 3 3 A A A A - - - - SMART KTF 2000 SMART KTF 2000 – – – – KTF KTF/ / / / 100HP 100HP OPERATION OPERATION SMART KTF 2000...
  • Page 22 SMART KTF 2000 – KTF/100HP Operation Page intentionally left blank 3A-2 SMART KTF 2000...

  • Page 23: Smart Ktf 2000 - Ktf/100Hp Operation

    > CONTR to enable the automatic monitoring How to check the software version and the application type When the display of SMART KTF 2000 terminal shows any of the above main menu functions, pressing and holding down the button you will see the...

  • Page 24: Operating Sequences

    SMART KTF 2000 – KTF100/HP OPERATION Operating Sequences The SMART KTF 2000 terminal allows the following set of functions to be carried out: Univocal identification and configuration of each connected KTF/100HP device. Programming, modifying, controlling and storing the values related to the different articles, by means of a database which can manage up to 99 different articles.

  • Page 25: Functions Available Within The Setup Menu (Configuration)

    SMART KTF 2000 – KTF/100HP Operation Functions Available within the SETUP Menu (Configuration) Main Menu Configuration/Programming Menu Numbering the KTF Setting the Device System Configuration (*) Application Selection & Configuration Setting the SETUP menu access Keycode Setting the TARGET menu...

  • Page 26: Functions Available Within The Setup Menu (Article Creation & Management)

    SMART KTF 2000 – KTF/100HP Operation Functions Available within the SETUP Menu (Article Creation & Management) Main Menu Configuration/Programming Menu Creating a new Modifying article parameters Reading the article’s parameter from KTF/.. devices. Save them with a new name to the database...

  • Page 27: Functions Available Within The Measur Menu

    SMART KTF 2000 – KTF/100HP Operation Functions Available within the MEASUR Menu Main Menu Measur Menu Reading the programmed/measured yarn tension value Reading the yarn feeding speed (in m/min) of a KTF/100HP device Measuring the amount of yarn fed by...

  • Page 28: Functions Available Within The Control Environment (Learn)

    SMART KTF 2000 – KTF/100HP Operation Functions Available within the CONTROL Environment (LEARN) Main Menu LEARN Function : When the learn function has not yet been performed, the system Simple Control monitors the connected KTF devices and displays possible failures (LOCK !! KTF>...

  • Page 29: Functions Available Within The Control Environment (Counter Reading)

    SMART KTF 2000 – KTF/100HP Operation Functions Available within the CONTROL Environment (Counter Reading) Main Menu System Monitoring Increase the device number DDD Decrease the device number DDD Displaying the fault Displaying the fault counters counters-total on individual Devices Clearing counters...

  • Page 30: Operating Notes About The Learn Function That Can Be Activated From The Control Environement

    Operating Notes about the LEARN Function that can be activated from the Control Environment SMART KTF 2000 is able to self-learn and store the yarn consumption (BTSR Patent) of the textile machine during a first sample cycle. Therefore it will be sufficient to activate the...
  • Page 31 SMART KTF 2000 – KTF/100HP Operation 2) Machine hardware setting in Stop at End of Cycle mode Signal Requested - PRX – Proximity not necessary - ZPX – Start/End Cycle Signal - RESET EXT – Reset of alarm condition without...
  • Page 32 If the length of learn exceeds the maximum allowed length, the SMART KTF 2000 terminal will signal a “MEMORY OVERFLOW”. In this case you will have to reduce the number of courses (REPEAT).
  • Page 33 SMART KTF 2000 – KTF/100HP Operation Operating Procedure 1) – From CONTROL environment perform the “LEARN” function – Length of Absorbed Yarn (LFA). 2) – At the end of the Learn phase the system switches to CONTROL mode and, for every Proximity pulse it will compare the previously “Learnt” value with the “currently detected”...

  • Page 34: Device - Numbering The Ktf/100Hp Devices

    XXX on SMART KTF 2000 terminal is increased by 1. After having numbered all the connected KTF/100HP the >CONFIG screen re- appears on the SMART KTF 2000 display and the LFA m/min indication re- appears on KTF/100HP display. 3A-14...

  • Page 35: Offset - Setting The Device Offset

    SMART KTF 2000 – KTF/100HP Operation OFFSET - Setting the Device OFFSET SETUP CONFIG OFFSET The Offset function allows you to compensate the tolerances due to the mechanical clamping of devices. This Offset function operates globally on all KTF/100HP devices previously configured (DEVICE CONFIG).

  • Page 36: System - System Configuration

    SMART KTF 2000 – KTF/100HP Operation C-KNIT F-KNIT SYSTEM – System Configuration SETUP CONFIG SYSTEM This function allows you to setup the System parameters typical of the C-KNIT or F-KNIT applications. The parameters to be configured are the following: FEED (number of drops ) and PRX/R (number of controls per revolution).

  • Page 37: Applic - Application Selection & Configuration

    The enabled functions are underlined. This will make easier the SMART KTF 2000 terminal operation, as all the functions not relevant for a given application (or in any case not selected by the user), will not appear within the various Menus.
  • Page 38 SMART KTF 2000 – KTF/100HP Operation Select the desired application using Press to confirm the selection. > The currently selected application is marked with the symbol instead of >AAAAAA = Name of selected Application : to scroll up and down the available Functions (0 to 9).

  • Page 39: Key_St - Setting The Setup Menu Access Keycode

    WARNING: If you set a password (Keycode) you will have to enter it each time you access the SETUP menu. If you forget the access code it will be necessary to contact your BTSR reseller. SMART KTF 2000 3A-19 -...

  • Page 40: Key_Lr Setting The Learn Function Access Keycode

    Main Menu. WARNING: If you set a password (Keycode) you will have to enter it each time you access the LEARN function. If you forget the access code it will be necessary to contact your BTSR reseller. 3A-20 SMART KTF 2000...

  • Page 41: Lang - Language Selection

    SMART KTF 2000 – KTF/100HP Operation LANG – Language Selection SETUP CONFIG LANG This function allows you to select the language to be used for displaying messages on KTF/100HP screen. The selectable language are: Italian, English, French, Spanish, German and Japanese.

  • Page 42: Sensor Test - Ktf/100Hp Device Test

    The test does not show diagnostic messages on the SMART KTF 2000 display! The operator shall simply select the number of the desired device (DEV XXX) by...

  • Page 43: Com Test -Ktf/100Hp - Smart Ktf 2000 Communication Test

    SMART KTF 2000 – KTF/100HP Operation COM TEST - KTF/100HP - SMART KTF 2000 Communication Test SETUP CONFIG TEST This function allows you to check the perfect operation of the communication line between the SMART KTF 2000 Terminal and connected KTF/100HP devices.

  • Page 44: Signal Test - Test Of Signals Between Smart Ktf 2000 And Textile Machine

    SMART KTF 2000 – KTF/100HP Operation - Test of signals between SMART KTF 2000 and Textile Machine SIGNAL TEST SETUP CONFIG TEST SIGNAL This Function allows you to check the status of the interface signals between SMART KTF 2000 terminal and Textile Machine.

  • Page 45: New - Creating A New Article

    SMART KTF 2000 – KTF/100HP Operation NEW - Creating a New Article SETUP This function allows creating a new article and associating to such article the parameters that will be used to program the relevant KTF/100HP devices. The parameters programmed with this function are the same parameters that you can directly program on each KTF/100HP device within the P1, P2 and P3 programming levels, i.e.:...
  • Page 46 SMART KTF 2000 – KTF/100HP Operation If you try to enter a name already existing, the warning message DOUBLE NAME, will be displayed. In this case, press and enter a new name. Press to start the parameters settings. aaaaaaa = name of article previously set up nn = number of KTF devices associated to aaaaaaa article.
  • Page 47 SMART KTF 2000 – KTF/100HP Operation MODE 04 MODE 04 3) TIME ALARM = TIME ALARM MODE 04 MODE 04 Press to enable the parameter programming VV.V = Value of TIME ALARM parameter to be associated to the article setup. It...
  • Page 48 SMART KTF 2000 – KTF/100HP Operation 6) RELAX TENSION = RELAX TENSION MODE 04 MODE 04 MODE 04 MODE 04 Press to enable the parameter programming VV.V = Value of the RELAX TENSION parameter, i.e. the yarn relaxation tension. This function allows to relax the yarn tension to the value set with this parameter, every time the KTF stops working (see the next function 7) RELAX SPEED).
  • Page 49 SMART KTF 2000 – KTF/100HP Operation 8) MODE = MODE Press to enable the parameter programming. nn = Value of MODE parameter witch defines the possible operating modes of KTF/100HP devices for what concerns the programmable INC/DEC commands, the “Tension Error” Alarm Reset and the possibility to recovery the yarn (MODE 04).

  • Page 50: Modify - Modifying Article Parameters

    SMART KTF 2000 – KTF/100HP Operation MODIFY - Modifying Article Parameters SETUP MODIFY This function allows modifying one or more parameters of an existing article and saving the changes without changing the article name. The parameters that you can modify with this function are the same parameters that you can directly modify on each KTF/100HP device within the P1, P2 and P3 programming levels, i.e.:...
  • Page 51 SMART KTF 2000 – KTF/100HP Operation This screen allows you to re-defined the range of sensors associated to the article being modified. Select the first sensor of the range (nn) using Press to start the parameters settings. On all the screens of the MODIFY function, the upper row of display will always indicate the progressive parameter number N), followed by the name of that parameter.
  • Page 52 SMART KTF 2000 – KTF/100HP Operation MODE 04 MODE 04 3) TIME ALARM = TIME ALARM MODE 04 MODE 04 Press to enable the parameter programming VV.V = Value of TIME ALARM parameter to be associated to the article setup. It...
  • Page 53 SMART KTF 2000 – KTF/100HP Operation 6) RELAX TENSION = RELAX TENSION MODE 04 MODE 04 MODE 04 MODE 04 Press to enable the parameter programming VV.V = Value of the RELAX TENSION parameter, i.e. the yarn relaxation tension. This function allows to relax the yarn tension to the value set with this parameter, every time the KTF stops working (see the next function 7) RELAX SPEED).
  • Page 54 SMART KTF 2000 – KTF/100HP Operation 8) MODE = MODE Press to enable the parameter programming. nn = Value of MODE parameter which defines the possible operating modes of KTF/100HP devices for what concerns the programmable INC/DEC commands, the “Tension Error” Alarm Reset and the possibility to recovery the yarn (MODE 04).

  • Page 55: Read - Article Reading From Ktf/100Hp Devices

    READ This function allows you to read the article currently loaded into KTF/100HP devices, and to save it with a new name into the SMART KTF 2000 terminal. From the SETUP menu, press until the >READ menu option is selected.

  • Page 56: Load - Loading Parameters Into Ktf/100Hp Devices

    SMART KTF 2000 – KTF/100HP Operation LOAD – Loading Parameters into KTF/100HP Devices SETUP LOAD This function allows you to load the variables of an article stored in the SMART KTF 2000 Database, into the involved KTF/100HP devices. From the SETUP menu, press until the >LOAD menu option is selected.

  • Page 57: Erase - Erasing An Article From Database

    >ERASE menu option is selected. At this point, press to access the function. This screen allows you to select, from the Data Base of SMART KTF 2000 terminal, the article you want to erase. Select the desired article (AAAAAAA), pressing Press to activate the erasing function.

  • Page 58: Smart Ktf 2000 (Slave)

    This function allows you to transfer the whole memory contents of a SMART KTF 2000 Master into another SMART KTF 2000 Slave. In this way you will have two identical SMART KTF 2000 to be used in two departments or plants where the same articles are processed, without having to re-program the Data Base of the second system.

  • Page 59: Tens - Reading The Programmed/Measured Yarn Tension Value On Ktf/100Hp

    SMART KTF 2000 – KTF/100HP Operation TENS - Reading the Programmed/Measured yarn Tension value on KTF/100HP MEASUR TENS This function allows you to compare the yarn tension value Programmed on a KTF/100HP device (MAIN TENSION), with the value actually Measured on the device itself.

  • Page 60: Speed - Reading The Yarn Feeding Speed (In M/Min) Of A Ktf/100Hp Device

    SMART KTF 2000 – KTF/100HP Operation SPEED - Reading the yarn feeding Speed (in m/min) of a KTF/100HP Device MEASUR SPEED This function allows you to read, in real time the yarn feeding speed with which the selected KTF/100HP device is working.

  • Page 61: Meter -Measuring The Amount Of Yarn Fed By Ktf/100Hp Devices

    This function allows you to measure the amount of yarn fed by the selected device. The value measured and displayed on SMART KTF 2000 screen is expressed in meters up to the value 99,999, after which it will be expressed in Km.

  • Page 62: Istlfa - Graphic Histogram Of The Amount Of Yarn Fed (Lfa)

    MEASUR IstLFA This function shows an histogram on SMART KTF 2000 display, which allows you to compare in real time the amount of yarn fed (LFA) by a given number of connected KTF/100HP devices, with respect to a reference device.
  • Page 63 SMART KTF 2000 – KTF/100HP Operation Set the resolution of graphic visualization (NN.N) using [allowed values 0.1 10.0]. Set the number of bars (nn), using [allowed values 8, 12, 16]. Press to continue. Press to select the source of synchronization signal (Proximity).

  • Page 64: Barlfa - Graphic Display Of The Amount Of Yarn Fed (Lfa) On A Flat-Bed Knitting Machine

    MEASUR BarLFA This function shows a bar graphic on SMART KTF 2000 display indicating the amount of yarn consumed in the two carriage movement directions on flatbed knitting machines (from A to B and vice versa). You can define a percentage resolution RES % (up to 10 %) used to graphically represent the amount of yarn fed by the selected KTF device.
  • Page 65 SMART KTF 2000 – KTF/100HP Operation Press to adjust the amount of yarn consumed in the 2 directions of carriage movement. Set the values a.aa and b.bb (meters . centimeters) using (K is a constant value added in one direction and subtracted in the other direction.

  • Page 66: Learn - Learning The Amount Of Yarn Absorbed By Ktf/100Hps

    SMART KTF 2000 – KTF/100HP Operation LEARN – Learning the amount of yarn absorbed by KTF/100HPs CONTROL LEARN This function learns the amount of yarn absorbed by KTF/100HP within a sample cycle and allows you to define the acceptable tolerances (with respect to learnt values).
  • Page 67 SMART KTF 2000 – KTF/100HP Operation rrrr = number of courses. iiii = number of PRX pulses (automatic) (3 sec) to either deactivate (off) or reactivate the above parameter. to continue. to select LEARN (LEARN Function Enabling) to start up the learning phase.
  • Page 68 SMART KTF 2000 – KTF/100HP Operation Page left intentionally blank 3A-48 SMART KTF 2000...

  • Page 69: Smart Ktf 2000 - Ktf/Rw Operation

    SMART KTF 2000 – KTF/RW Operation 3B - - - - SMART KTF 2000 SMART KTF 2000 – – – – KTF/RW KTF/RW OPERATION OPERATION SMART KTF 2000 SMART KTF 2000 KTF/RW KTF/RW OPERATION OPERATION SMART KTF 2000 3B-1 -...
  • Page 70 Operatività SMART KTF 2000 – KTF/RW Page left intentionally blank 3B-2 - SMART KTF 2000...

  • Page 71: Preliminary Operation For Using The Smart Ktf 2000 Terminal Connected To Ktf/Rw System

    > CONTR to enable the automatic monitoring How to check the software version and the application type When the display of SMART KTF 2000 terminal shows any of the above main menu functions, pressing and holding down the button you will see the...

  • Page 72: Operating Sequences

    Operatività SMART KTF 2000 – KTF/RW Operating Sequences The SMART KTF 2000 terminal allows the following set of functions to be carried out: Univocal identification and configuration of each connected KTF/RW device. Programming, modifying, controlling and storing the values related to the different articles, by means of a database which can manage up to 99 different articles.

  • Page 73: Functions Available Within The Setup Menu (Configuration)

    SMART KTF 2000 – KTF/RW Operation Functions Available within the SETUP Menu (Configuration) Main Menu Configuration/Programming Menu Numbering the KTF Devices Setting the Device OFFSET Application Selection & Configuration Setting the SETUP menu access Keycode Setting the TARGET menu access Keycode...

  • Page 74: Functions Available Within The Setup Menu (Article Creation & Management)

    SMART KTF 2000 – KTF/RW Operation Functions Available within the SETUP Menu (Article Creation & Management) Article Creation & Management Menu Main Menu Configuration/Programming Menu Creating a new Article Modifying article parameters Reading the article’s parameter from KTF/.. devices. Save them with...

  • Page 75: Functions Available Within The Work Menu

    SMART KTF 2000 – KTF/RW Operation Functions Available within the WORK Menu Load/Unload/Scan Menu Main Menu Scanning the articles currently loaded Loading an Article into all (or part off) the connected device Unloading an article previously loaded with the LOAD function...

  • Page 76: Functions Available Within The Measur Menu

    SMART KTF 2000 – KTF/RW Operation Functions Available within the MEASUR Menu Main Menu Measur Reading the programmed/measured yarn tension value Reading the yarn feeding speed (in m/min) of a KTF/RW system Measuring the amount of yarn fed by KTF/RW system...

  • Page 77: Functions Available Within The Control Environment (Target)

    SMART KTF 2000 – KTF/RW Operation Functions Available within the CONTROL Environment (TARGET) Main Menu Visualization of meters fed Target visualization Possible messages during the TARGET function TARGET reached on KTF nn (STOP TARGET shown on display of KTF nn) This message disappears as soon as you press the Reset key on SM-DIN/RW unit.

  • Page 78: Functions Available Within The Control Environment (Counter Reading)

    SMART KTF 2000 – KTF/RW Operation Functions Available within the CONTROL Environment (Counter Reading) Main Menu System Monitoring Increase the device number DDD Decrease the device number DDD Displaying the fault Displaying the fault counters counters-total on individual Devices Clearing all counters...

  • Page 79: Operating Notes About The Target Function

    When reaching the TARGET, the relevant device will display a STOP TARGET message and will light-up the Front Red LED. On SMART KTF 2000 terminal you will see, in real time, the quantity of yarn fed by the selected KTF. When reaching the TARGET, the display of SMART KTF 2000 terminal will show the message TARGET! KTF>...

  • Page 80: Device - Numbering The Ktf/Rw Device

    KTF display. c) XXX on SMART KTF 2000 terminal is increased by 1. After having numbered all the connected KTF/RW the >CONFIG screen re- appears on the SMART KTF 2000 display and the message 000 re-appears on KTF/RW display. 3B-12 -...

  • Page 81: Offset - Setting The Device Offset

    SMART KTF 2000 – KTF/RW Operation OFFSET - Setting the Device OFFSET SETUP CONFIG OFFSET The Offset function allows you to compensate the tolerances due to the mechanical clamping of devices. This Offset function operates globally on all KTF/RW devices previously configured (DEVICE CONFIG).

  • Page 82: Applic - Application Selection & Configuration

    APPLIC This function allows you to select one of the applications available for KTF/RW devices and to configure the SMART KTF 2000 terminal according to the typical requirements of selected application. 5 possible applications and 10 specific functions (only 7 implemented) are currently available.
  • Page 83 SMART KTF 2000 – KTF/RW Operation Select the desired application using Press to confirm the selection. > The currently selected application is marked with the symbol instead of >AAAAAA = Name of selected Application : to scroll up and down the available Functions (0 to 9).
  • Page 84 WARNING: If you set a password (Keycode) you will have to enter it each time you access the SETUP menu. If you forget the access code it will be necessary to contact your BTSR reseller. 3B-16 - SMART KTF 2000...
  • Page 85 WARNING: If you set a password (Keycode) you will have to enter it each time you access the TARGET function. If you forget the access code it will be necessary to contact your BTSR reseller. SMART KTF 2000 3B-17 -...
  • Page 86 SMART KTF 2000 – KTF/RW Operation LANG – Language Selection SETUP CONFIG LANG This function allows you to select the language to be used for displaying messages on KTF/100HP screen. On KTF/RW this function is not effective. Once you have selected the > LANG CONFIG screen, press to access the function.
  • Page 87 The test does not show diagnostic messages on the SMART KTF 2000 display! The operator shall simply select the number of the desired device (DEV XXX) using...
  • Page 88 SMART KTF 2000 – KTF/RW Operation COM TEST - KTF/100HP - SMART KTF 2000 Communication Test SETUP CONFIG TEST This function allows you to check the perfect operation of the communications line between the SMART KTF 2000 Terminal and connected KTF/RW devices.
  • Page 89 SMART KTF 2000 – KTF/RW Operation - Test of signals between SMART KTF 2000 and Textile Machine SIGNAL TEST SETUP CONFIG TEST SIGNAL This Function allows you to check the status of the interface signals between SMART KTF 2000 terminal and Textile Machine.
  • Page 90 SMART KTF 2000 – KTF/RW Operation NEW - Creating a New Article SETUP This function allows creating a new article and associating to such article the parameters that will be used to program the relevant KTF/RW devices intended to control the article itself.
  • Page 91 SMART KTF 2000 – KTF/RW Operation If you try to enter a name already existing, the warning message DOUBLE NAME, will be displayed. In this case, press and enter a new name. Press to start the parameters settings. aaaaaaa = name of article previously set up nn = number of KTF devices associated to aaaaaaa article.
  • Page 92 SMART KTF 2000 – KTF/RW Operation 1.2) ERR TENSION = P1.2 Press to enable the parameter programming. VV.V = Value of ERROR TENSION parameter to be associated to the article setup. It indicates the Tolerance Range of Tension beyond which the machine will be stopped.
  • Page 93 SMART KTF 2000 – KTF/RW Operation 1.5) METR INC-DEC (Available on SMART KTF-2000 only) This parameter allows you to automatically graduate the yarn winding tension on the bobbin at predefined intervals of meters, rather than using external INC-DEC signals. In particular, this parameter defines every how many meters the yarn tension (MAIN TENSION) must be either incremented or decremented by the fixed amount declared with the previous parameter 1.4) TENS INC-DEC.
  • Page 94 SMART KTF 2000 – KTF/RW Operation Set the desired value: every how many meters the MAIN TENSION (P1.1) value must be increased/decreased by the amount specified by METR INC-DEC (P1.5) parameter. increases the value by 1 decreases the value by 1...
  • Page 95 SMART KTF 2000 – KTF/RW Operation When it is disabled, it assumes the value previously set with 1.1) MAIN TENSION parameter. Press to move to the next parameter. 2.2) RAMP UP= P2.2 Press to enable the parameter programming This parameter allows you to control the speed with which the system will change from a given working tension to a higher tension, in such a way as to avoid undesired yarn breakages.
  • Page 96 SMART KTF 2000 – KTF/RW Operation 2.4) K REACT= P2.4 Press to enable the parameter programming This parameter represent a multiplier that affects the control algorithm depending on the yarn elasticity characteristics . [allowed values 1 ÷ 5] [1= Rigid Yarn..5= Elastic yarn] For more details and application examples, please refer to KTF/RW Operating Manual.
  • Page 97 This screen display for a few seconds indent that the parameters are going to be saved into the database of SMART KTF 2000 terminal. To load the parameters on SM-DIN-RW devices it will be necessary to use the WORK (LOAD) function.
  • Page 98 SMART KTF 2000 – KTF/RW Operation MODIFY – Modifying Article Parameters SETUP MODIFY This function allows modifying one or more parameters of an existing article and saving the changes without changing the article name. The parameters programmed with this function are the same parameters that you can...
  • Page 99 SMART KTF 2000 – KTF/RW Operation This screen allows you to re-defined the range of sensors associated to the article being modified. Select the first sensor of the range (nn) using Press to start the parameters settings. On all the screens of the MODIFY function, the upper row of display will always indicate the progressive parameter number N), followed by the name of that parameter.
  • Page 100 SMART KTF 2000 – KTF/RW Operation 1.3) TIME ALARM = P1.3 Press to enable the parameter programming VV.V = Value of P1.3 TIME ALARM parameter to be associated to the article setup. It indicates the maximum time (in seconds) during which the tension value may exit from the tolerance range set by the 1.2) ERR...
  • Page 101 SMART KTF 2000 – KTF/RW Operation Example: 1.5) MAIN TENSION= 1.6) TENS INC-DEC= 0,1g 1.7) METR INC-DEC= +000100 m. 1.8) METR TARGET= 10000 m. The initial tension (10g) is increased by 0.1g every 100 metres; when reaching the target (10000m) it returns to 10g.
  • Page 102 SMART KTF 2000 – KTF/RW Operation 1.6) METR TARGET (Available SMART KTF-2000 only) Press to enable the parameter programming OFF=Function disabled; to enable it press and hold down for 3 seconds Set the desired Target (meters) increases the value by 1...
  • Page 103 SMART KTF 2000 – KTF/RW Operation 2.2) RAMP UP= P2.2 Press to enable the parameter programming This parameter allows you to control the speed with which the system will change from a given working tension to a higher tension, in such a way as to avoid undesired yarn breakages.
  • Page 104 SMART KTF 2000 – KTF/RW Operation 2.4) K REACT= P2.4 Press to enable the parameter programming This parameter represent a multiplier that affects the control algorithm depending on the yarn elasticity characteristics . [allowed values 1 ÷ 5] [1= Rigid Yarn..5= Elastic yarn] For more details and application examples, please refer to KTF/RW Operating Manual.
  • Page 105 > MODIFY menu item will re-appear. This screen display for a few seconds indent that the parameters are going to be saved into the database of SMART KTF 2000 terminal. This screen allows you to save with a new name (AAAAAAA), the modified parameters;...
  • Page 106 READ This function allows you to read the article currently loaded into KTF/RW devices, and to save it with a new name into the SMART KTF 2000 terminal. From the SETUP menu, press until the >READ menu option is selected.
  • Page 107 A questo punto premere per accedere alla funzione. This screen allows you to select, from the Data Base of SMART KTF 2000 terminal, the article you want to erase. Select the desired article (AAAAAAA), pressing Press to activate the erasing function.
  • Page 108 This function allows you to transfer the whole memory contents of a SMART KTF 2000 Master into another SMART KTF 2000 Slave. In this way you will have two identical SMART KTF 2000 to be used in two departments or plants where the same articles are processed, without having to re-program the Data Base of the second system.
  • Page 109 WORK SCAN This function allows you to display the articles which are loaded into SM-DIN/RW devices connected to SMART KTF 2000 terminal. Press to have access to the function. screen shows the first article loaded in the devices connected to the SMART This KTF 2000 terminal.
  • Page 110 SMART KTF 2000 – KTF/RW Operation LOAD - Loading an article in SM-DIN/RW device memory WORK LOAD This function allows loading of an article (more specifically the settings of the article) on a specified range of SM-DIN/RW device connected to the SMART KTF 2000 terminal.
  • Page 111 >UNLOAD SCAN screen or two times to return to Main Menu. The END UNLOAD message means that all articles have been unloaded from the devices connected to the SMART KTF 2000 terminal. SMART KTF 2000 3B-43 -...
  • Page 112 SMART KTF 2000 – KTF/RW Operation TENS - Reading the Programmed/Measured yarn Tension value on KTF/RW MEASUR TENS This function allows you to compare the yarn tension value Programmed on a KTF/RW device (MAIN TENSION), with the value actually Measured on the device itself.
  • Page 113 SMART KTF 2000 – KTF/RW Operation SPEED - Reading the yarn feeding Speed (in m/min) of a KTF/RW Device MEASUR SPEED This function allows you to read, in real time the yarn feeding speed with which the selected KTF/RW device is working.
  • Page 114 This function allows you to measure the amount of yarn fed by the selected device. The value measured and displayed on SMART KTF 2000 screen is expressed in meters up to the value 99,999, after which it will be expressed in Km.
  • Page 115 MEASUR Bar RW This function shows on display of SMART KTF 2000 terminal a graphic allowing you to detect in real time the actual average tension and possible tension peaks (positive and/or negative) with which every connected TS4/xxx/RW sensor is operating.
  • Page 116 SMART KTF 2000 – KTF/RW Operation Example of optimum operation (no shift , no peak with respect to MAIN TENSION) Example of operation with limited positive shift and peak. Example of operation with high negative shift and peak. Pressing and holding down...
  • Page 117 If the fault is not included in this table, please contact your local BTSR reseller, giving a detailed description of the kind of fault and the conditions in which it occurred. In the case where the BTSR Technical Service intervention would be required, before calling it is suggested to take note of the code printed on the faulty device(s) and/or on the SMART KTF 2000 terminal, as this information will make diagnoses for the BTSR technicians easier.
  • Page 118 For cleaning purposes, do not use solvent, but rather a soft cloth dampened with neutral detergent or alcohol. Repairs Any repair intervention on the SMART KTF 2000 terminal or KTF devices must be carried out by specialized personnel from BTSR. Any intervention attempt by non authorized personnel, voids the warranty terms.
  • Page 119 Troubleshooting and Maintenance Updating the Software Version on SMART Terminals The software updating on BTSR SMART terminals is a relatively easy operation. However it must be carried out following scrupulously the instructions given in this manual and using the indicated tools to avoid damaging the equipment and/or microprocessor contacts.
  • Page 120 Troubleshooting and Maintenance Page left intentionally blank - 4.4 - SMART KTF 2000...
  • Page 121 Appendix A – Quick Reference SMART KTF 2000 – KTF/100HP QUICK REFERENCE QUICK REFERENCE SMART KTF 2000 SMART KTF 2000 – – – – KTF100/HP KTF100/HP QUICK REFERENCE QUICK REFERENCE SMART KTF 2000 SMART KTF 2000 KTF100/HP KTF100/HP The following flow-charts show briefly the operating sequences which are required to complete all the functions available on the SMART KFT 2000 system connected to KTF/100HP devices.
  • Page 122 Appendix A –Quick Reference SMART KTF 2000 – KTF/100HP SYSTEM CONFIG – System Configuration NNN= No. dropouts A = No. Controls/Rev APPLIC CONFIG- Application Selection & Configuration XXXXXXX = Application Function APPLICATIONS Function Functions Currently not Implementated Function Enabled Function Disabled...

  • Page 123: Key_St - Setting The Setup Menu Access Keycode

    Appendix A – Quick Reference SMART KTF 2000 – KTF/100HP KEY_ST – Setting the SETUP menu access Keycode If no character is entered, the KEY_ST function is disabled KEY_ST KEY_ST HAS BEEN SAVED setting (1...7 crt): Change From now on, access...

  • Page 124: Com Test - Ktf/100Hp - Smart Ktf 2000 Communication Test

    SENSOR TEST – KTF/100HP Device Test XXX = Device under test (OK and COM labels blink on device XXX) COM TEST – KTF/100HP – SMART KTF 2000 Communication Test Inefficient Communications Line Communications Error XXX = Total No of failed attempts...

  • Page 125: Signal Test- Test Of Signals Between Smart Ktf 2000 And Textile Machine

    Appendix A – Quick Reference SMART KTF 2000 – KTF/100HP SIGNAL TEST– Test of signals between SMART KTF 2000 and Textile Machine Symbols Key SMART KTF 2000 - A.5 -...

  • Page 126: New - Creating A New Article

    Appendix A –Quick Reference SMART KTF 2000 – KTF/100HP NEW – Creating a New Article Enter the Article name Change character Moving the cursor MAIN TENSION grams] ERROR TENSION TIME ALARM second] INC-DEC TENSION grams] EXIT TENSION grams or RELAX TENSION...

  • Page 127: Modify - Modifying Article Parameters

    Appendix A – Quick Reference SMART KTF 2000 – KTF/100HP MODIFY – Modifying Article Parameters Select the article to be modified from the Database MAIN TENSION grams] ERROR TENSION TIME ALARM second] INC-DEC TENSION grams] EXIT TENSION grams or RELAX TENSION...

  • Page 128: Erase - Erasing An Article From Database

    Appendix A –Quick Reference SMART KTF 2000 – KTF/100HP READ – Reading Article from KTF/100HP Devices Select the Article Parameter saving with a new name article ERASE – Erasing an Article from Database AAAAAAA erased Select Article to be erased...

  • Page 129: Link - Transferring Memory Contents Between Smart Ktf 2000 (Master) And Smart Ktf 2000 (Slave)

    Appendix A – Quick Reference SMART KTF 2000 – KTF/100HP LINK – Transferring memory contents between SMART KTF 2000 (Master) and SMART KTF 2000 (Slave) Symbols Key SMART KTF 2000 - A.9 -...
  • Page 130 Appendix A –Quick Reference SMART KTF 2000 – KTF/100HP TENS – Reading the Programmed/Measured yarn Tension value on KTF/100HP Select the desired KTF (NN) PPP = Programmed Tension (MAIN TENSION parameter) MMM = Measured Tension on device NN SPEED – Reading the yarn feeding Speed (in m/min) of a KTF/100HP Device...
  • Page 131 Appendix A – Quick Reference SMART KTF 2000 – KTF/100HP IstLFA – Graphic histogram of the Amount of Yarn Fed (LFA) for every machine’s cylinder/rev. NN.N = Graphic Resolution nn = Number of bars XXX = EXT or AUTO nnn = Average number of readings (10 or 100) To switch between AUTO and EXT BarLFA –...
  • Page 132 Appendix A –Quick Reference SMART KTF 2000 – KTF/100HP Page left intentionally blank A.12 - SMART KTF 2000...
  • Page 133 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW QUICK REFERENCE SMART KTF 2000 QUICK REFERENCE SMART KTF 2000 – – – – KTF/RW KTF/RW QUICK REFERENCE QUICK REFERENCE SMART KTF 2000 SMART KTF 2000 KTF/RW KTF/RW The following flow-charts show briefly the operating sequences which are required to complete all the functions available on the SMART KFT 2000 system connected to KTF/RW systems.
  • Page 134 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW APPLIC CONFIG- Application Selection & Configuration XXXXXXX = Application Function APPLICATIONS Function Functions Currently not Implementated Function Enabled Function Disabled (*) # XXXXXXX = Currently Selected Application KEY_ST – Setting the SETUP menu access Keycode...
  • Page 135 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW KEY_TG – Setting TARGET function access Keycode If no character is entered, the KEY_TG function is disabled KEY_TG KEY_ST HAS BEEN SAVED setting (1...7 crt): Change From now on, access...
  • Page 136 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW SENSOR TEST – KTF/RW Device Test XXX = Device under test (COM led blink on device XXX) COM TEST – KTF/RW – SMART KTF 2000 Communication Test Inefficient Communications Line...
  • Page 137 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW SIGNAL TEST– Test of signals between SMART KTF 2000 and Textile Machine Symbols Key SMART KTF 2000 B.5 -...
  • Page 138 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW NEW – Creating a New Article Enter the Article name Change character Moving the cursor MAIN TENSION ERROR TENSION TIME ALARM INC-DEC TENSION AUTOMATIC GRADUATION TARGET SETTING DEVICE TENSION ACCELERATION RAMP...
  • Page 139 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW MODIFY – Modifying Article Parameters Select the article to be modified from the database MAIN TENSION ERROR TENSION TIME ALARM INC-DEC TENSION AUTOMATIC GRADUATION TARGET SETTING DEVICE TENSION ACCELERATION RAMP...
  • Page 140 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW READ – Reading Article from KTF/RW Devices Select the Article from device aaa Parameter saving with a new name article ERASE – Erasing an Article from Database AAAAAAA erased Select Article...
  • Page 141 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW Symbols Key SMART KTF 2000 B.9 -...
  • Page 142 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW TENS – Reading the Programmed/Measured yarn Tension value on KTF/RW Select the desired KTF (NN) PPP = Programmed Tension (MAIN TENSION parameter) MMM = Measured Tension on device NN SPEED – Reading the yarn feeding Speed (in m/min) of a KTF/RW Device...
  • Page 143 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW BAR RW – Displaying the Average Tension and Peak Tension NN.N = Graphic Resolution nn = Number of bars Symbols Key SMART KTF 2000 B.11 -...
  • Page 144 Appendix B – Quick Reference SMART KTF 2000 – KTF/RW Page left intentionally blank B.12 - SMART KTF 2000...
  • Page 145 DISTRIBUTOR BTSR International S.p.A. Via S. Rita 21057 OLGIATE OLONA (VA) Tel. 0331-323202 Fax 0331-323282 Internet: www/btsr.com REV.2.0 – 06/03...

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