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Summary of Contents for btsr IS3 Series
- Page 1 SMART 200-TPG & IS3.. YARN CONTROL SYSTEM Operating Manual ENGLISH...
- Page 2 BTSR reserves the right to change in any time the contents of this manual, without notice. For any technical or commercial problem, please contact your local BTSR dealer or call directly BTSR customer service centre.
- Page 3 Table of contents INTRODUCTION How to use this manual.............................. I.1 Symbols used ................................I.1 Chapter 1 - OVERVIEW System components ..............................1.1 System’s Operating Principles ..........................1.1 Special Features of SMART 200 TPG system ......................1.1 General Features of SMART system........................1.2 Chapter 2 –TECHNICAL DATA AND INSTALLATION Technical Features ..............................2.1 Installation ..................................2.1 Electrical connections ............................2.1...
- Page 4 Table of contents COM TEST - Testing the Efficiency Rate over the Communication Line between the SMART 200 TPG terminal and Sensors .......................3.20 MODIFY - Modifying settings of a stored article or Creating a new article .............3.21 ERASE - Deleting a article .............................3.23 PROGRAM - Sensors Programming ....................
- Page 5 Indicates a particularly sensitive situation which could have an effect on the safety or proper operation of the system. IS3.. The IS3.. BTSR sensor family includes a number of variants; these are indicated by the letters following IS3. The symbol IS3.. generally indicates all the variants of the IS3 sensor.
- Page 6 Introduction Within the Appendix A “Quick Reference” the push-buttons of SMART control panel are shown as follows: Within the functions that provide two programmable alternative options, i.e.: Normally Open or Normally Closed Contact Enabled/Disabled Condition Pulse/Continuos Signalling, etc. The letters shown on display as capital letters refer to the currently active choice, while the small letters refer to the possible alternative choice.
- Page 7 Overview The SMART 200 TPG system includes a control/programming terminal and a variable number of IS3.. type sensors (up to 200) connected to the terminal using a single multi-port interface cable. The sensors’ detection features (Start Frequency → F_START, Stop Frequency → F_STOP, Sensitivity →...
- Page 8 Overview IS3.. Sensors (Image Smart Scanning Sensor) (BTSR Patents) The sensors of the IS3.. series are connected to the SMART control computer with just one multi-port cable. Automatically assigned numbers (BTSR Patents) The identification of sensors is performed by the system by means of an automatic numbering procedure.
- Page 9 Technical Data and installation Power supply voltage 24 Vdc ± 10% Maximum Absorption 100 mA Dimensions 135 x 95 x 40 mm Temperature range 0° - 60 °C LCD Graphical Display 80 x 40 mm Integrated Touchpad 5 membrane buttons with integrated red LED Protection 2 fuses 5 x 20 –...
- Page 10 Technical Data and installation Concerning all electrical systems, it is a suggested rule to ensure that the ground cable (GND) is connected to the sensor support. - 2.2 - SMART 200 TPG...
- Page 11 Technical Data and installation Concerning all electrical systems, it is a suggested rule to ensure that the ground cable (GND) is connected to the sensor support SMART 200 TPG - 2.3 -...
- Page 12 To correctly install the SMART 200 TPG system and sensors, it is necessary to use a certain number of connecting cables provided by BTSR; their length and type depend on the specific requirements and application types. The following table lists at glance the types and lengths of the main connecting cables, which BTSR may provide.
- Page 13 Technical Data and installation '%&( +* .* " )- ! FE100 Length 100 cm FE200 Length 200 cm FE300 Length 300 cm FE400 Length 400 cm + * # FE35/CR Length 35 cm FE125/CR Length 125 cm FE200/CR Length 200 cm / " * MA2FE / " * 0 +) 1 ) 1 ) ) 1 $ 22 & & ...
- Page 14 Technical Data and installation Page intentionally left blank - 2.6 - SMART 200 TPG...
- Page 15 As in all SMART BTSR systems, the operation of SMART 200 TPG system is controlled by just 5 membrane buttons and it is monitored by a LCD graphic display, which guides the operator through all programming and administration phases of the system, by means of straight-forward messages which can be understood clearly and immediately.
- Page 16 Operating It allows to activate the function selected from the menu (indicated by the symbol > ), to move to the programming of the displayed function or to confirm the setting value displayed on the messages screen. It allows return to the previous level of the menu (next upper level), without continuing with the currently selected function, or without confirming the value of a setting entered by mistake.
- Page 17 Operating !% & ' ( The menu choices, or settings for the selected function during programming or SMART setup phase of the system as well as service messages are displayed with large size 200 TPG fonts (1,5 x 0,8 cm), easy to read even from a distance, when the system is running normally.
- Page 18 Operating +% ,* The IS3.. Sensors are available in different typology to satisfy the specific requirements of each installation/application. The following diagram shows in detail the codes for the various models of sensors depending on possible variations. N o characters = S tandard M odel I S 3 = S ealed M odel N o characters = S tandard M odel...
- Page 19 Operating The installation of IS3.. Sensors is an extremely simple operation as there is only one multi-connector cable, which allows the chained interconnection of all sensors, and their connection to the control terminal SMART 200 TPG or to the power supply PSU 10A.
- Page 20 Operating '.,, -. / -, The IS3.. series sensors are not simply detecting the presence of the yarn, but they are working as true micro-computers. They provide a digital signal output, which reflects the condition of the yarn within the detection area: Normal yarn running condition Yarn stopped or broken condition The functioning of the sensor is based on the principle of variation of the image relative to the shape of the yarn, detected by the tiny “camera”, which is...
- Page 21 Operating '.,, -. ' % , ,. Besides the detection features, the IS3.. of the new generation may also configured in a flexible way, to meet the Customer application requirements: Possibility to configure the stop output as either Normally Open of Normally Closed contact (ST-NCO). 2) Possibility to configure the stop signal as a continuos signal or as a pulse signal (2 seconds or 10 seconds pulses) (ST-PCN).
- Page 22 Operating ' ' 1 % , 232! / 4 / + As the diagram shows, if the F_START and F_STOP value is set low (e.g. = 2), the sensor could detect the condition of “running yarn” even though the yarn is actually still or broken, and is undergoing a light oscillation (A and B areas of the diagram).
- Page 23 Operating +% , '. Just after installation and before beginning to use the system, check that all the connectors are plugged in properly. + Power on the system and check that the graphic display shows sequentially, for a % few seconds, the two screens shown on the left side of this page: (Installed software version) (Type of SMART system) If the display is blank refer to “Troubleshooting”...
- Page 24 Operating !% ' 0 - The SMART 200 TPG system allows the following set of functions to be carried out: Univocal identification of each sensor by means of an automatic numbering procedure. Programming, modifying, control and storing the values related to the different articles, by means of a database which can manage up to 99 different articles.
- Page 25 Operating '. 5 - SMART 200 TPG - 3.11 -...
- Page 26 Operating !!",- (*) Even if these messages appear, the machine does not stop operation. '. 6!7 - This task is to be used only when the SMART 200 TPG terminal is permanently connected. - 3.12 - SMART 200 TPG...
- Page 27 Operating 89* : ', * 5 !* 89* This function allows the automatic numbering of the sensors connected to the system. Once the function has been carried out the system will be able to identify each one of the connected sensors, in univocal mode and with a progressive number (from 1 to 200).
- Page 28 Operating : !: '. %% +!% ;!< +; < 5 !* This function allows to setup the stop output supplied to the machine as a Normally Open (NcO) or Normally Closed (NCo) contact, depending on application requirements. Press to select the ST NCO CONFIG option. Press to have access to the function.
- Page 29 Operating :% : '. %!% ; < '; < 5 !* % This function allows to setup the characteristics of the Stop output supplied to the machine as Continous (pCN) or Pulsing (Pcn) signal. If you choose the “Pulsing” option, you may also define the duration of the puse (either 2 or 10 seconds). In this case, the stop output will remain active just for 2 or 10 seconds starting from the yarn stop condition, then it will be deactivated.
- Page 30 Operating : : '38'. .' /"8. / -'. 8 , - 5 !* This function allows to either enable or disable the red LED flashing feature on the first sensor which detect the defect. If this feature is enabled and several sensors detect a failure, the operation will be able to immediately understand which is the sensor that first detected the failure, since this will be the only sensor with the red LED flashing (all the other sensors which subsequently detected the failure will have the red LED lit in stationary...
- Page 31 Operating =:5"7:'38'. >-."'.?!% 5 !* =:5"7 This function allows to either enable or disable the switching off of the sensor, using the “Touch Light”. If you select LK (Lock) the “Touch Light” will not be able to switch-off the sensor, which will therefore remain always active. If you select ULK (Unlock), the sensor will be switched-off through the “Touch Light”.
- Page 32 WARNING: If you set a password ( Keycode ) it is necessary to enter it each time you access SETUP and WORK menu. If you forget the access code it will be necessary to contact your BTSR reseller. - 3.18 -...
- Page 33 Operating !: 5 !* ! This function gives the possibility to check communications between the SMART 200 TPG terminal and (one by one) each of the connected sensors. In this way it is possible to check that: All sensors are correctly numbered and identified All sensors respond correctly to the terminal The same number has not been assigned to more that 1 sensor.
- Page 34 Operating !: '. ,,- -+ 4 . -" @ . / 5 !* This function allows to check the perfect operation of the communications line between the SMART 200 TPG terminal and connected sensors. It is suggested to run this check during the first testing phase (immediately after installation) and each time random problems occur in the system operation, which may have been caused by inefficient communications between the sensor and the terminal (for example: Technical faults along the yarn which have not been...
- Page 35 It is possible to store up to 99 different articles in memory. /,+' 1' - The screen shows the first article stored in the SMART system, i.e. the BTSR default article already stored in memory at delivery time. Press until the name of the article whose values you wish to modify appears.
- Page 36 (The default - BTSR – is always available and cannot been removed). The only difference with respect to the modifying procedure is that, when you are...
- Page 37 This function allows deleting of an article from the system's database. BTSR is the name of the default article already saved in the system memory at delivery time. If you try to erase it the system will recreate it automatically.
- Page 38 Operating ! : ' ' ! 5 This function allows the programming of the IS3.. sensor with the settings of one of the articles stored in the SMART 200 TPG system memory. If the system is turned off after the programming of an article, when it is powered on again, the system shows the last programmed article, so that it becomes faster to program several groups of sensors which are not connected to the same serial line.
- Page 39 Operating With a finger skim the “Touch Light” area of the sensor (*) to which you wish to assign the number shown by YYY and check that: The sensor LED goes from FLASHING green to red. The number YYY is increased by 1 unit. (*) If the sensor is equipped with a button , the numbering operation must be executed by pressing this button.
- Page 40 Operating 8:9 @'% % ' /. 5 8 This function allows reading the values of detection parameters (F_START, F_STOP, SENS and DELAY) programmed into a specific sensor. It also allows to detect the type of sensor connected as well as the sensor operation parameters (ST NCO, ST PCN, ST FYN, LK-ULK). Press until the number of the sensor whose programmed settings you wish to view appears.
- Page 41 Operating Press again to read all the sensor configuration characteristics: Indicates that the stop output is configured as NO. Indicates that the stop output is configured as NC. Indicates that the stop output is configured as 2 seconds pulse signal. Indicates that the stop output is configured as 10 seconds pulse signal.
- Page 42 The SMART system can manage up to 10 articles at a time loaded in 10 sets of sensors. The screen shows the first saved article in the SMART 200 TPG system, i.e. the BTSR default article. Press once or several times until the name of the required article you wish to load into the sensor appears.
- Page 43 Operating During the loading phase the message OK WAIT is shown for a few seconds. If you try to load an article into a range of sensors in which another article was previously loaded, the system signals the incompatibility by displaying the ERR DEV OVERLAP message.
- Page 44 The screen shows the first saved article in the SMART 200 TPG system, i.e. the BTSR default article. Press once or several times until the name of the required article that you wish to unload from the sensor appears.
- Page 45 Operating :8%+' - - +/ /. 5 This function allows the display of articles which are loaded into the sensors connected to SMART 200 TPG system. The screen shows the first article loaded in the sensors connected to the SMART 200 TPG system. XXXXXXX identifies the name of the article.
- Page 46 Operating Page intentionally left blank - 3.32 - SMART 200 TPG...
- Page 47 Power off and on the system. If the The SMART system does System halted, not accept keyboard probably due to a problem persists, contact your BTSR inputs. Keyboard not sudden over-voltage reseller. responding. load. (e.g. Thunder...
- Page 48 If required, replace the sensor If the fault is not included in this table, please contact your local BTSR reseller, giving a detailed description of the kind of fault and the conditions in which it occurred.
- Page 49 Troubleshooting and Maintenance To make the creation/modification of articles easier and/or to speed up the operation of resetting the configuration values, it is suggested to take note of the defined settings for each article, which have been created. The following tables are intended to help you in this task.
- Page 50 Troubleshooting and Maintenance Product F_START F_STOP SENS DELAY - 4.4 - SMART 200 TPG...
- Page 51 Appendix A – Quick Reference The following flow-charts show briefly the operating sequences which are required to complete all the functions available on the SMART 200 TPG system. The use of the quick reference guide supposes that the user has already acquired a certain ability in handling the system, therefore there are no detailed explanations of each screen shot;...
- Page 52 Appendix A – Quick Reference - A.2 - SMART 200 TPG...
- Page 53 Appendix A – Quick Reference SMART 200 TPG - A.3 -...
- Page 54 Appendix A – Quick Reference - A.4 - SMART 200 TPG...
- Page 55 Appendix A – Quick Reference SMART 200 TPG - A.5 -...
- Page 56 Appendix A – Quick Reference - A.6 - SMART 200 TPG...
- Page 57 Appendix A – Quick Reference Notes: SMART 200 TPG - A.7 -...
- Page 58 Appendix A – Quick Reference Notes: - A.8 - SMART 200 TPG...
- Page 59 Appendix B – Installation Examples The following pages show some examples of installation of the SMART 200 TPG system, on different topology of textile machines: ♦ Doubling machines ♦ Cone Winding/Twisting machines ♦ Spinning machines When the sensor stop signal is used to drive devices such as cutters, solenoid valves etc., if not already integrated within the device itself, it is advisable to connect a reverse peak diode, to avoid electromagnetic interferences.
- Page 60 Appendix B – Installation Examples Concerning all electrical systems, it is a suggested rule to ensure that the ground cable (GND) is connected to the sensor support. - B.2 - SMART 200 TPG...
- Page 61 Appendix B – Installation Examples Concerning all electrical systems, it is a suggested rule to ensure that the ground cable (GND) is connected to the sensor support. SMART 200 TPG - B.3 -...
- Page 62 Appendix B – Installation Examples Concerning all electrical systems, it is a suggested rule to ensure that the ground cable (GND) is connected to the sensor support. - B.4 - SMART 200 TPG...
- Page 63 DISTRIBUTOR BTSR S.p.A. Via S. Rita 21057 OLGIATE OLONA (VA) Tel. 0331-323202 Fax 0331-323282 Internet: www/btsr.com REV.01 – 09/99...